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26

This furnace is shipped from the factory configured for 

natural gas at standard altitude.  Propane gas installations 

require an orifice change to compensate for the energy 

content difference between natural and propane gas.

For furnaces being converted to LP gas, it is strongly 

recommended that a LPLP03 kit also be installed.  The 

use of this kit will prevent the furnace from firing when 

the LP gas supply pressure is too low to support proper 

combustion.  

High altitude installations may require both a pressure 

switch and an orifice/spring change.  These changes are 

necessary to compensate for the natural reduction in the 

density of both the gas fuel and the combustion air at 

higher altitude.

For installations above 7000 feet, please refer to the 

furnace Specification Sheets for required kit(s).

High altitude kits are purchased according to the 

installation altitude and usage of either natural or propane 

gas.  The indicated kits must be used to insure safe 

and proper furnace operation.  All conversions must be 

performed by a qualified installer, or service agency.

The high altitude,kit will provide the proper design certified 

input rate within the specified altitude range.

Do 

not

 derate the furnace by adjusting the manifold 

pressure to a lower pressure than specified on the furnace 

rating plate.  The combination of the lower air density and a 

lower manifold pressure will prohibit the burner orifice from 

drawing the proper amount of air into the burner.  This may 

cause incomplete combustion, flashback, and possible 

yellow tipping.

In some areas the gas supplier may artificially derate the 

gas in an effort to compensate for the effects of altitude.  If 

the gas is artificially derated, the appropriate orifice size 

must be determined based upon the BTU/ft

3

 content of the  

derated gas and the altitude.  Refer to the National Fuel 

Gas Code, NFPA 54/ANSI Z223.1 or CAN/CSA B149.1-15 

in Canada, and information provided by the gas supplier to 

determine the proper orifice size.

P

roPane

 g

as

 c

onVersIon

WARNING

P

ossIBle

 

ProPertY

 

DaMage

Personal

 

InjurY

 

or

 

DeatH

 

MaY

 

occur

 

If

 

tHe

 

correct

 

conVersIon

 

kIts

 

are

 

not

 

InstalleD

. t

He

 

aPProPrIate

 

kIts

 

Must

 

Be

 

aPPlIeD

 

to

 

ensure

 

safe

 

anD

 

ProPer

 

furnace

 

oPearatIon

. a

ll

 

conVersIons

 

Must

 

Be

 

PerforMeD

 

BY

 

a

 

qualIfIeD

 

Installer

 

or

 

serVIce

 

agencY

12. 

Insert 100º elbow in hose #5 and secure with a red 

clamp.

13. 

Locate hose #4 and cut a cut off a 4” straight section 

and discard the radius end. 

14. 

Connect the 4” straight section of hose #4 to the 

100º  elbow and the PVC pipe and secure with red 

clamps.

15. Connect the hoses to the trap inlets and secure 

with silver clamps, drain trap outlet must point to the 

original bottom of the furnace.

16. 

Using the two sheet metal screws provided in the 

cabinet, secure the trap to the furnace.

17. 

Refer to Field Supplied Drain section for instructions 

on field supplied / installed drain on outlet of furnace 

trap.

CAUTION

t

o

 

PreVent

 

unrelIaBle

 

oPeratIon

 

or

 

equIPMent

 

DaMage

tHe

 

Inlet

 

gas

 

suPPlY

 

Pressure

 

Must

 

Be

 

as

 

sPecIfIeD

 

on

 

tHe

 

unIt

 

ratIng

 

Plate

 

wItH

 

all

 

otHer

 

HouseHolD

 

gas

 

fIreD

 

aPPlIances

 

oPeratIng

Natural Gas Minimum:  4.5" w.c. Maximum: 10.0" w.c.

Propane Gas Minimum: 11.0" w.c. Maximum: 13.0" w.c.

INLET GAS SUPPLY PRESSURE

GAS SUPPLY AND PIPING

The furnace rating plate includes the approved furnace gas 

input rating and gas types.  The furnace must be equipped 

to operate on the type of gas applied.  This includes any 

conversion kits required for alternate fuels and/or high 

altitude.

Inlet gas supply pressures must be maintained within 

the ranges specified in the following table.  The supply 

pressure must be constant and available with all other 

household gas fired appliances operating.  The minimum 

gas supply pressure must be maintained to prevent 

unreliable ignition.  The maximum must not be exceeded to 

prevent unit overfiring.

Propane Gas/High Altitude Installations

High

Stage

Low

Stage

Natural

None

#45

3.5" w.c.

1.9" w.c.

None

Propane

LPM-08* 

1

1.25mm

10.0" w.c. 6.0" w.c.

None

Gas

Altitude

Kit

Orifice

Manifold Pressure

Pressure

Switch

Change

0-7000

1

 LPM-08* supports both Honeywell and White-Rodgers 2-stage valves

NOTE:

  In Canada, gas furnaces are only certified to 4500 feet.

Summary of Contents for Amana CVC96 BA Series

Page 1: ...ver if there is a direct conflict between existing practices and the content of this manual the precautions listed herein take precedence RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION NOTE Please conta...

Page 2: ...te of Massachusetts 19 Condensate Drain Lines Drain Trap 21 Gas Supply and Piping 26 Propane Gas High Altitude Installations 26 Duct Work 30 Electrical Connections 33 Startup Procedure Adjustment 40 N...

Page 3: ...LOSION HAZARD AVERTISSEMENT RISQUE D INCENDIE OU D EXPLOSION Si les consignes de s curit ne sont pas suivies la lettre cela peut entra ner la mort de graves blessures ou des dommages mat riels Ne jama...

Page 4: ...trical connections circulating air temperature rise minimum or maximum CFM WARNING To prevent property damage personal injury or death due to fire do not install this furnace in a mobile home trailer...

Page 5: ...nces In their absence follow the latest edition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 and or CAN CSA B149 1 15 Installation Codes local plumbing or waste water codes and other applicable c...

Page 6: ...hylene printing inks chlorinated waxes or cleaners paint removers chlorine based swimming pool chemicals varnishes water softening chemicals hydrochloric acid carbon tetrachloride cements and glues de...

Page 7: ...nit install the furnace upstream or in parallel with the cooling coil unit Premature heat exchanger failure will result if the cooling unit is placed ahead of the furnace For vertical upflow or downfl...

Page 8: ...rmining the combustion air requirements for the appliances Clearance in accordance with local installation codes the requirements of the gas supplier and the manufacturer s installation instructions D...

Page 9: ...t hood relief opening after 5 minutes of main burner operation Use the flame of a match or candle 8 If improper venting is observed during any of the above tests the venting system must be corrected i...

Page 10: ...cun des appareils raccord s au syst me de ventilation au moment de sa mise en marche alors que tous les autres appareils raccord s au syst me de ventilation ne sont pas en marche 1 Sceller toutes les...

Page 11: ...n the U S A and Canada Manufacturers Installation instructions for these products must be followed These products have specific instructions for installing joining and terminating Do not mix materials...

Page 12: ...flue products Additionally it is the responsibility of the installer to ensure that all piping and connections possess adequate structural integrity and support to prevent flue pipe separation shiftin...

Page 13: ...e or the anticipated snow level and be at least 12 inches from any vertical wall including any anticipated snow build up A vent termination shall not terminate over public walkways or over an area whe...

Page 14: ...B149 1 15 takes precedence over the preceding termination description Canadian Vent Pipe Combustion Air Pipe Requirements All installations in Canada must conform to the requirements of CAN CSA B149 1...

Page 15: ...N A 3 151 144 137 130 123 116 109 102 2 120 115 110 105 100 95 90 85 3 185 178 171 164 157 150 143 136 2 85 80 75 70 65 60 55 50 3 168 161 154 147 140 133 126 119 2 40 35 30 25 20 15 10 5 3 120 113 10...

Page 16: ...flange to the cabinet CAUTION Be sure not to damage internal wiring or other components when reinstalling coupling and screws Figure 11 WARNING The rubber elbow is not designed to support a load When...

Page 17: ...8 measured from the front edge of the cabinet in line with the knock out To use the alternate combustion air location 1 Remove screws and combustion air flange from cabinet 2 Insert cabinet plug in u...

Page 18: ...nnection of pipes to the furnace refer to the Vent Flue Pipe and Combustion Pipe Standard Furnace Connections or Alternate Furnace Connections 90 ELBOWS 3 24 Alternate Horizontal Vent Termination Dual...

Page 19: ...e Side Wall Vent Kit p n 0170K00000S or 0170K00001S for installation specifications Vertical Installation H orizontal Installation Figure 21 SPECIAL INSTRUCTIONS FOR PRODUCTS INSTALLED IN THE STATE OF...

Page 20: ...equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional...

Page 21: ...rain Exiting Right Side 1 Locate and Install the 45 pipe hose drain coupling from the outside of the cabinet barbed end goes in the cabinet through hole in the right side of the cabinet and secure wit...

Page 22: ...lied Drain section for instructions on field supplied nstalled drain on outlet of furnace trap Upflow model installed horizontally with left side down Minimum 5 clearance is required for the drain tra...

Page 23: ...he clamps from the two drain tubes on the trap 2 Remove the two screws holding the drain trap to the blower deck 3 Remove the trap and hoses from the blower deck 4 Remove the two plugs from the left s...

Page 24: ...holes with the pre drilled holes in the furnace and secure with 2 screws removed in step 2 7 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furna...

Page 25: ...end of hose 4 on the side port of vent drain elbow and secure with a gold clamp 10 Insert a diameter PVC pipe factory installed into hose 4 and secure with a gold clamp 11 Insert the non grommet end...

Page 26: ...fice size Propane Gas Conversion WARNING Possible property damage personal injury or death may occur if the correct conversion kits are not installed The appropriate kits must be applied to ensure saf...

Page 27: ...utoff valve and the furnace Tighten all joints securely Connection method must be in compliance with all local and national codes US National Fuel Gas Code NFGC NFPA 54 2015 ANSI Z223 1 2015 and the I...

Page 28: ...against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plaster or insulation or su...

Page 29: ...urnace manifold with all gas appli ances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area o...

Page 30: ...check for closed dampers registers undersized and or oversized poorly laid out duct work NOTE The temperature rise of the furnace must be within the temperature rise range listed on the furnace ratin...

Page 31: ...ed in either the central return register or in the return air duct work Bottom Return Air Opening Upflow Models The bottom return air opening on upflow models utilizes a lance and cut method to remove...

Page 32: ...greater than 25 W C In some installations the minimum filter size required will not lend itself to a filter installation on the side of the furnace The installation of a centrally installed air clean...

Page 33: ...ified on the unit rating plate Power supply to the furnace must be NEC Class 1 and must comply with all applicable codes The furnace must be electrically grounded in accordance with local codes or in...

Page 34: ...le plugs WARNING To prevent personal injury or death due to electric shock disconnect electrical power before installing or servicing this unit Line voltage connections can be made through either the...

Page 35: ...g operation make system menu adjustments add site visit notes and run system testing of all operational modes heat cool fan directly from the phone The phone application is also capable of directly up...

Page 36: ...stem will remain in charge mode high speed for 60 minutes before timing out c The installer must manually shut off charge mode once complete 2 Two stage outdoor units using the CoolCloud HVAC applicat...

Page 37: ...0 for high stage operation 6 Confirm thermostat heating and cooling calls function properly with equipment Quick Start Guide for Gas Heat Only Setup No Outdoor Unit EXTREMELY IMPORTANT The furnace onl...

Page 38: ...and to then permanently select options within those menus NOTE After scrolling to the desired option within a menu that option may be flashing on the 7 segment displays This indicates the option has...

Page 39: ...airflow from the HVAC system to function accordingly 1 Make sure the installed 24VAC thermostat is capable of controlling the accessory or accessories 2 Connect the appropriate accessory control wires...

Page 40: ...five minutes then smell for gas Be sure check near the floor as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the safety instructions in the Safety C...

Page 41: ...lve and disconnect manometer Reinstall plug before turning on gas to furnace 6 Turn OFF any unnecessary gas appliances stated in step three Gas Manifold Pressure Measurement and Adjustment CAUTION To...

Page 42: ...l variations in gas pressure should be made by adjusting the gas valve pressure regulator The manifold pressure must be measured with the burners operating To measure and adjust the manifold pressure...

Page 43: ...is rate it would take 46 seconds to consume one cu ft of gas 3600 46 78 This tells us that in one hour the furnace would consume 78 cu ft of gas The typical value range for 1 cu ft of natural gas is a...

Page 44: ...onditions Igniter warm up begins upon Inducer draft blower step to low speed and presence of closed low stage pressure switch contacts Gas valve opens at end of igniter warm up period delivering gas t...

Page 45: ...which uses the principle of flame rectification to determine the presence or absence of flame Burner Flame Figure 65 TROUBLESHOOTING Electrostatic Discharge ESD Precautions NOTE Discharge body s stat...

Page 46: ...cket near furnace MAINTENANCE Annual Inspection WARNING To avoid electrical shock injury or death disconnect electrical power before performing any maintenance If you must handle the igniter handle wi...

Page 47: ...ordered by description Parts are available from your distributor Functional Parts List Gas Valve Blower Motor Gas Manifold Blower Wheel Natural Gas Orifice Blower Mounting Bracket Propane Gas Orifice...

Page 48: ...rflow Off Delay Time default 60 seconds Hnd Heat Pump Heating Airflow On Delay Time default 5 seconds H P Select the range that includes the desired compressor RPS for inverter heating operation See i...

Page 49: ...ngle Stage single stage non comm units AC1 Compressor Cooling Low Stage communicating units AC2 Compressor Cooling High Stage communicating units dF1 Defrost Low Stage Gas Heat dF2 Defrost High Stage...

Page 50: ...ata set is correct for the specific model re populate data using correct memory card if required Furnace operates at reduced performance Airflow delivered is less than expected E Circulator blower mot...

Page 51: ...and sensor if coated and or oxidized Check flue piping for blockage proper length elbows and termination Verify proper induced draft blower performance Furnace fails to operate EE1 Low stage pressure...

Page 52: ...Verify and correct unit ground wiring if needed Check igniter output from control replace if necessary Furnace fails to operate on high stage furnace operates normally on low stage Induced draft blow...

Page 53: ...blower compartment Check filters and ductwork for blockage clean filters or remove obstruction Check circulator blower speed and performance correct speed or replace blower motor if necessary Tighten...

Page 54: ...ME GN GREEN GR PRESSURE SWITCH FRONT COVER C VAC TO UNIT MUST BE 1 BL RD AND GROUNDED 1 115 WH SWITCH PRESS FIELD SPLICE FIELD GND LOW VOLTAGE FIELD GN BL BR WH NO LIMIT CONTROL AUTO RESET PRIMARY WH...

Page 55: ...55 THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 56: ...ebec residents to register their product does not diminish their warranty rights For Product Registration please register as follows Goodman Brand products https www goodmanmfg com product registratio...

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