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40

STARTUP PROCEDURE & ADJUSTMENT

Furnace must have a 115 VAC power supply properly 

connected and grounded.  Proper polarity must be 

maintained for correct operation.  In addition to the 

following start-up and adjustment items, refer to further 

information in 

Operational Checks 

section.

f

urnace

 c

aBInet

 

Check that all furnace cabinet sealing components are in 

place (plugs, grommets, gaskets). NOTE: If the furnace 

bottom panel has not been removed for a return duct 

connection, all perforations must be sealed with duct 

sealant compound or other suitable method to prevent 

air leakage. For optimal performance verify that all door 

gaskets are properly in place and replace as needed to 

prevent air leakage. 

D

raIn

 t

raP

 P

rIMIng

The drain trap 

MUST

 be primed prior to furnace startup.  

To prime, fill both sides of the drain trap with water.  This 

ensures proper furnace drainage upon startup and 

prohibits the possibility of flue gases escaping through the 

drain system.

f

urnace

 o

PeratIon

Purge gas lines of air prior to startup.  Be sure not purge 

lines into an enclosed burner compartment.  Follow NFPA 

54, National Fuel Gas Code for proper purging methods.  

In Canada, follow approved purging methods in CAN/CSA 

B149.1-15.

Check for leaks using an approved chloride-free soap and 

water solution, an electronic combustible gas detector, 

or other approved method.  Verify that all required kits 

(propane gas, high altitude, etc.) have been appropriately 

installed.

f

urnace

 s

tartuP

1.  Close the manual gas shutoff valve external to the 

furnace.

2.  Turn off the electrical power to the furnace.

3.  Set the room thermostat to the lowest possible 

setting.

4.  Remove the burner compartment door.

note:  t

HIs

 

furnace

 

Is

 

equIPPeD

 

wItH

 

an

 

IgnItIon

 

DeVIce

 

wHIcH

 

autoMatIcallY

 

lIgHts

 

tHe

 

Burner

.  D

o

 

not

 

trY

 

to

 

lIgHt

 

tHe

 

Burner

 

BY

 

HanD

.

5.  Move the furnace gas valve manual control to the 

OFF position.

6. 

Wait five minutes then smell for gas. Be sure check 

near the floor as some types of gas are heavier than 

air.

7. 

If you smell gas after five minutes, immediately follow 

the safety instructions in the 

Safety Considerations

 on 

page 3 of this manual.  If you do not smell gas after 

five minutes,  move the furnace gas valve manual 

control to the ON position.

• 

  Profile D

 (4) ramps up to 50% of the demand for 1/2 

minute, then ramps to 85% of the full cooling demand 

airflow and operates there for approximately 7 1/2 

minutes.  The motor then steps up to the full demand 

airflow.  Profile D has a 1/2 minute at 50% airflow OFF 

delay.

OFF

OFF

f

Igure

 61 

115 V

olt

 l

Ine

 c

onnectIon

 

or

 e

lectronIc

 a

Ir

 

c

leaner

 

WARNING

H

IgH

 

Voltage

!

t

o

 

aVoID

 

Personal

 

InjurY

 

or

 

DeatH

 

Due

 

to

 

electrIcal

 

sHock

DIsconnect

 

electrIcal

 

Power

 

Before

 

serVIcIng

 

or

 

cHangIng

 

anY

 

electrIcal

 

wIrIng

The accessory load specifications are as follows:

EAC    

1.0 AMP maximum at 120 VAC

The furnace integrated control module is equipped with a 

line voltage  accessory terminal for controlling power to an 

optional field supplied electronic air cleaner or any device 

required to operate inparallel with a circulating fan demand.

To connect an electronic air cleaner using the line voltage 

EAC terminal:

•   Turn OFF power to the furnace before installing any 

accessories. 

•   Follow the air cleaner manufacturers’ instructions 

for locating, mounting, grounding, and controlling 

accessories.  Utilize 1/4” quick connect terminals to 

make accessory wiring connections to the furnace 

integrated control module.

•   Connect the hot terminal utilized for accessory 

operation to the EAC terminal and the neutral side 

of power to NEUTRAL bus on the integrated furnace 

control or the neutral connection in the furnace 

junction box. 

• 

  All field wiring must conform to applicable codes.

•   If it is necessary for the installer to supply additional 

line voltage wiring to the inside of the furnace, the 

wiring must conform to all local codes, and have a 

minimum temperature rating of 105°C.  

•   All line voltage wire splices must be made inside the 

furnace junction box.

Summary of Contents for Amana CVC96 BA Series

Page 1: ...ver if there is a direct conflict between existing practices and the content of this manual the precautions listed herein take precedence RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION NOTE Please conta...

Page 2: ...te of Massachusetts 19 Condensate Drain Lines Drain Trap 21 Gas Supply and Piping 26 Propane Gas High Altitude Installations 26 Duct Work 30 Electrical Connections 33 Startup Procedure Adjustment 40 N...

Page 3: ...LOSION HAZARD AVERTISSEMENT RISQUE D INCENDIE OU D EXPLOSION Si les consignes de s curit ne sont pas suivies la lettre cela peut entra ner la mort de graves blessures ou des dommages mat riels Ne jama...

Page 4: ...trical connections circulating air temperature rise minimum or maximum CFM WARNING To prevent property damage personal injury or death due to fire do not install this furnace in a mobile home trailer...

Page 5: ...nces In their absence follow the latest edition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 and or CAN CSA B149 1 15 Installation Codes local plumbing or waste water codes and other applicable c...

Page 6: ...hylene printing inks chlorinated waxes or cleaners paint removers chlorine based swimming pool chemicals varnishes water softening chemicals hydrochloric acid carbon tetrachloride cements and glues de...

Page 7: ...nit install the furnace upstream or in parallel with the cooling coil unit Premature heat exchanger failure will result if the cooling unit is placed ahead of the furnace For vertical upflow or downfl...

Page 8: ...rmining the combustion air requirements for the appliances Clearance in accordance with local installation codes the requirements of the gas supplier and the manufacturer s installation instructions D...

Page 9: ...t hood relief opening after 5 minutes of main burner operation Use the flame of a match or candle 8 If improper venting is observed during any of the above tests the venting system must be corrected i...

Page 10: ...cun des appareils raccord s au syst me de ventilation au moment de sa mise en marche alors que tous les autres appareils raccord s au syst me de ventilation ne sont pas en marche 1 Sceller toutes les...

Page 11: ...n the U S A and Canada Manufacturers Installation instructions for these products must be followed These products have specific instructions for installing joining and terminating Do not mix materials...

Page 12: ...flue products Additionally it is the responsibility of the installer to ensure that all piping and connections possess adequate structural integrity and support to prevent flue pipe separation shiftin...

Page 13: ...e or the anticipated snow level and be at least 12 inches from any vertical wall including any anticipated snow build up A vent termination shall not terminate over public walkways or over an area whe...

Page 14: ...B149 1 15 takes precedence over the preceding termination description Canadian Vent Pipe Combustion Air Pipe Requirements All installations in Canada must conform to the requirements of CAN CSA B149 1...

Page 15: ...N A 3 151 144 137 130 123 116 109 102 2 120 115 110 105 100 95 90 85 3 185 178 171 164 157 150 143 136 2 85 80 75 70 65 60 55 50 3 168 161 154 147 140 133 126 119 2 40 35 30 25 20 15 10 5 3 120 113 10...

Page 16: ...flange to the cabinet CAUTION Be sure not to damage internal wiring or other components when reinstalling coupling and screws Figure 11 WARNING The rubber elbow is not designed to support a load When...

Page 17: ...8 measured from the front edge of the cabinet in line with the knock out To use the alternate combustion air location 1 Remove screws and combustion air flange from cabinet 2 Insert cabinet plug in u...

Page 18: ...nnection of pipes to the furnace refer to the Vent Flue Pipe and Combustion Pipe Standard Furnace Connections or Alternate Furnace Connections 90 ELBOWS 3 24 Alternate Horizontal Vent Termination Dual...

Page 19: ...e Side Wall Vent Kit p n 0170K00000S or 0170K00001S for installation specifications Vertical Installation H orizontal Installation Figure 21 SPECIAL INSTRUCTIONS FOR PRODUCTS INSTALLED IN THE STATE OF...

Page 20: ...equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional...

Page 21: ...rain Exiting Right Side 1 Locate and Install the 45 pipe hose drain coupling from the outside of the cabinet barbed end goes in the cabinet through hole in the right side of the cabinet and secure wit...

Page 22: ...lied Drain section for instructions on field supplied nstalled drain on outlet of furnace trap Upflow model installed horizontally with left side down Minimum 5 clearance is required for the drain tra...

Page 23: ...he clamps from the two drain tubes on the trap 2 Remove the two screws holding the drain trap to the blower deck 3 Remove the trap and hoses from the blower deck 4 Remove the two plugs from the left s...

Page 24: ...holes with the pre drilled holes in the furnace and secure with 2 screws removed in step 2 7 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furna...

Page 25: ...end of hose 4 on the side port of vent drain elbow and secure with a gold clamp 10 Insert a diameter PVC pipe factory installed into hose 4 and secure with a gold clamp 11 Insert the non grommet end...

Page 26: ...fice size Propane Gas Conversion WARNING Possible property damage personal injury or death may occur if the correct conversion kits are not installed The appropriate kits must be applied to ensure saf...

Page 27: ...utoff valve and the furnace Tighten all joints securely Connection method must be in compliance with all local and national codes US National Fuel Gas Code NFGC NFPA 54 2015 ANSI Z223 1 2015 and the I...

Page 28: ...against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plaster or insulation or su...

Page 29: ...urnace manifold with all gas appli ances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area o...

Page 30: ...check for closed dampers registers undersized and or oversized poorly laid out duct work NOTE The temperature rise of the furnace must be within the temperature rise range listed on the furnace ratin...

Page 31: ...ed in either the central return register or in the return air duct work Bottom Return Air Opening Upflow Models The bottom return air opening on upflow models utilizes a lance and cut method to remove...

Page 32: ...greater than 25 W C In some installations the minimum filter size required will not lend itself to a filter installation on the side of the furnace The installation of a centrally installed air clean...

Page 33: ...ified on the unit rating plate Power supply to the furnace must be NEC Class 1 and must comply with all applicable codes The furnace must be electrically grounded in accordance with local codes or in...

Page 34: ...le plugs WARNING To prevent personal injury or death due to electric shock disconnect electrical power before installing or servicing this unit Line voltage connections can be made through either the...

Page 35: ...g operation make system menu adjustments add site visit notes and run system testing of all operational modes heat cool fan directly from the phone The phone application is also capable of directly up...

Page 36: ...stem will remain in charge mode high speed for 60 minutes before timing out c The installer must manually shut off charge mode once complete 2 Two stage outdoor units using the CoolCloud HVAC applicat...

Page 37: ...0 for high stage operation 6 Confirm thermostat heating and cooling calls function properly with equipment Quick Start Guide for Gas Heat Only Setup No Outdoor Unit EXTREMELY IMPORTANT The furnace onl...

Page 38: ...and to then permanently select options within those menus NOTE After scrolling to the desired option within a menu that option may be flashing on the 7 segment displays This indicates the option has...

Page 39: ...airflow from the HVAC system to function accordingly 1 Make sure the installed 24VAC thermostat is capable of controlling the accessory or accessories 2 Connect the appropriate accessory control wires...

Page 40: ...five minutes then smell for gas Be sure check near the floor as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the safety instructions in the Safety C...

Page 41: ...lve and disconnect manometer Reinstall plug before turning on gas to furnace 6 Turn OFF any unnecessary gas appliances stated in step three Gas Manifold Pressure Measurement and Adjustment CAUTION To...

Page 42: ...l variations in gas pressure should be made by adjusting the gas valve pressure regulator The manifold pressure must be measured with the burners operating To measure and adjust the manifold pressure...

Page 43: ...is rate it would take 46 seconds to consume one cu ft of gas 3600 46 78 This tells us that in one hour the furnace would consume 78 cu ft of gas The typical value range for 1 cu ft of natural gas is a...

Page 44: ...onditions Igniter warm up begins upon Inducer draft blower step to low speed and presence of closed low stage pressure switch contacts Gas valve opens at end of igniter warm up period delivering gas t...

Page 45: ...which uses the principle of flame rectification to determine the presence or absence of flame Burner Flame Figure 65 TROUBLESHOOTING Electrostatic Discharge ESD Precautions NOTE Discharge body s stat...

Page 46: ...cket near furnace MAINTENANCE Annual Inspection WARNING To avoid electrical shock injury or death disconnect electrical power before performing any maintenance If you must handle the igniter handle wi...

Page 47: ...ordered by description Parts are available from your distributor Functional Parts List Gas Valve Blower Motor Gas Manifold Blower Wheel Natural Gas Orifice Blower Mounting Bracket Propane Gas Orifice...

Page 48: ...rflow Off Delay Time default 60 seconds Hnd Heat Pump Heating Airflow On Delay Time default 5 seconds H P Select the range that includes the desired compressor RPS for inverter heating operation See i...

Page 49: ...ngle Stage single stage non comm units AC1 Compressor Cooling Low Stage communicating units AC2 Compressor Cooling High Stage communicating units dF1 Defrost Low Stage Gas Heat dF2 Defrost High Stage...

Page 50: ...ata set is correct for the specific model re populate data using correct memory card if required Furnace operates at reduced performance Airflow delivered is less than expected E Circulator blower mot...

Page 51: ...and sensor if coated and or oxidized Check flue piping for blockage proper length elbows and termination Verify proper induced draft blower performance Furnace fails to operate EE1 Low stage pressure...

Page 52: ...Verify and correct unit ground wiring if needed Check igniter output from control replace if necessary Furnace fails to operate on high stage furnace operates normally on low stage Induced draft blow...

Page 53: ...blower compartment Check filters and ductwork for blockage clean filters or remove obstruction Check circulator blower speed and performance correct speed or replace blower motor if necessary Tighten...

Page 54: ...ME GN GREEN GR PRESSURE SWITCH FRONT COVER C VAC TO UNIT MUST BE 1 BL RD AND GROUNDED 1 115 WH SWITCH PRESS FIELD SPLICE FIELD GND LOW VOLTAGE FIELD GN BL BR WH NO LIMIT CONTROL AUTO RESET PRIMARY WH...

Page 55: ...55 THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 56: ...ebec residents to register their product does not diminish their warranty rights For Product Registration please register as follows Goodman Brand products https www goodmanmfg com product registratio...

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