4
TTTTTABLE OF CONTENTS
ABLE OF CONTENTS
ABLE OF CONTENTS
ABLE OF CONTENTS
ABLE OF CONTENTS
SAFE INSTALLATION, USE AND SERVICE ........................................................................................................................................ 2
GENERAL SAFETY ............................................................................................................................................................................. 3
TABLE OF CONTENTS ....................................................................................................................................................................... 4
CUSTOMER INFORMATION ............................................................................................................................................................... 5
PRODUCT SPECIFICATIONS ............................................................................................................................................................ 5
ACCESSORIES AND TOOLS NEEDED ............................................................................................................................................. 6
Accessories ................................................................................................................................................................................. 6
Tools ............................................................................................................................................................................................ 6
INSTALLATION INSTRUCTIONS ................................................................................................................................................... 7-16
Removing the Old Water Heater .............................................................................................................................................. 7,8
Locating the New Water Heater .................................................................................................................................................. 8
Insulation Blankets ...................................................................................................................................................................... 8
Typical Installation .................................................................................................................................................................... 8,9
The Convertible Lower Element .................................................................................................................................................. 9
Water Piping .............................................................................................................................................................................. 10
T & P Valve and Pipe Insulation ............................................................................................................................................ 10,11
Temperature-Pressure Relief Valve ..................................................................................................................................... 11,12
Filling the Water Heater ............................................................................................................................................................. 12
Converting the Lower Element ............................................................................................................................................ 12-14
Wiring .................................................................................................................................................................................... 14,15
Wiring Diagrams ....................................................................................................................................................................... 16
SERVICE AND MAINTENANCE .................................................................................................................................................. 17-22
Temperature Regulation ........................................................................................................................................................... 17
Thermostat ................................................................................................................................................................................ 17
Temperature Settings ................................................................................................................................................................ 17
Thermostat Adjustment ........................................................................................................................................................ 17,18
Anode Rod Inspection ............................................................................................................................................................... 18
Temperature-Pressure Relief Valve Operation ......................................................................................................................... 18
Draining ................................................................................................................................................................................ 18,19
Thermostat Removal/Replacement .......................................................................................................................................... 19
Element Cleaning/Replacement ......................................................................................................................................... 19-22
Drain Valve Washer Replacement ............................................................................................................................................ 22
Service ....................................................................................................................................................................................... 22
TROUBLESHOOTING GUIDE .................................................................................................................................................... 22-25
Start Up Conditions ................................................................................................................................................................... 22
Thermal Expansion ............................................................................................................................................................ 22
Strange Sounds ................................................................................................................................................................. 22
Operational Conditions ........................................................................................................................................................ 23,24
Smelly Water ....................................................................................................................................................................... 23
“Air” in Hot Water Faucets .................................................................................................................................................. 23
Rumbling Noise .................................................................................................................................................................. 23
High Temperature Shut Off System ............................................................................................................................... 23,24
Not Enough or No Hot Water .............................................................................................................................................. 24
Water Is Too Hot .................................................................................................................................................................. 24
Leakage Checkpoints .......................................................................................................................................................... 24,25
REPAIR PARTS LIST .................................................................................................................................................................. 25-27
WARRANTY ...................................................................................................................................................................................... 28