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OIL PRIMARY CONTROL LED DIAGNOSTIC 
LIGHT 

The LED diagnostic light has several functions. It 
indicates the state or mode in which the oil burner is 
operating. It will also indicate fault conditions, and help 
determine cad cell resistance while the burner is 
operating. 

NORMAL CONDITIONS

The LED diagnostic light will turn on when the burner 
enters the carryover state; the point at which ignition 
spark is on, and will remain on through the run state, 
where the ignition spark is terminated but the burner 
continues to fire. 
The LED diagnostic light will turn off at the end of the 
burner cycle as the oil primary control enters the idle 
state, and will remain off until the next heating cycle. 

FAULT CONDITIONS: 

If the LED diagnostic light is flashing quickly; 1 Hz (½ 
second on / ½ second off), the oil primary control is in 
the lockout state or in restricted mode. To exit the 
lockout state, press the reset button. 

If the LED diagnostic light is flashing slowly; ¼ Hz (2 
seconds on / 2 seconds off), the oil primary control is 
in the recycle state. This indicates that flame sensing 
was lost after the lockout timer expired during the 
ignition carryover state. The oil primary control will 
return to the idle state within 60 seconds.

 

CAD CELL CONDITION

If the LED diagnostic light is off, the cad cell is not 
sensing flame. 

If the LED diagnostic light is on, the cad cell is sensing 
flame, or viewing ambient light. 

The resistance of the cad cell may be checked while 
the oil primary control is in the run state by pressing 
the reset button. The LED diagnostic light will flash the 
following code

Table C-2: Cad Cell Resistance 

Flashes 

Resistance in Ohms 

Less than 400 

Between 400 - 800 

Between 800 – 1600 

Between 1600- 5000

 

TROUBLESHOOTING 

IMPORTANT: Due to the potential hazard of line 
voltage, only a trained, experienced service technician 
should perform the troubleshooting procedure. 

PRELIMINARY STEPS: 

Check the diagnostic light for indications of burner 
condition. Refer to the oil primary control LED 

DIAGNOSTIC LIGHT

 section for details. 

 

WHEN SIMULATING A CALL FOR HEAT AT 
THE OIL PRIMARY CONTROL, DISCONNECT 
AT LEAST ONE THERMOSTAT LEAD WIRE 
FROM THE T1 - T2 TERMINALS TO PREVENT 
DAMAGE TO THE THERMOSTAT. 
NEGLECTING THIS PROCEDURE MAY BURN 
OUT THE HEAT ANTICIPATOR OF A 
STANDARD 24 VAC THERMOSTAT, OR 
CAUSE HARM TO COMPONENTS WITHIN A 
MICRO-ELECTRONIC THERMOSTAT. 

Before checking the oil primary control, perform these 
preliminary checks, (repair or replace controls as 
necessary): 

 

Check the power supply; fuse box or breaker, 

any service switches, all wiring connections, and 
burner motor reset button (if equipped). 

 

Check the limit switches to ensure that the 

switch contacts are closed. 

 

Check the electrode gap and position. 

 

Check the contacts between the oil primary 

control and the electrodes. 

 

Check oil supply (tank gauge). 

 

Check the oil nozzle, oil filter, and oil valves. 

 

Check the piping or tubing to the oil tank. 

 

Check the oil pump pressure. 

CHECK OIL PRIMARY CONTROL AND 
IGNITER 

If the trouble does not appear to be in the burner or 
ignition hardware, check the oil primary control and the 
igniter by using the following equipment: 

Screwdriver. 

Voltmeter (0 - 150 V

AC

Insulated jumper wires with both ends stripped.

 

22

 

Summary of Contents for POF1HD091AVFA

Page 1: ...Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIF...

Page 2: ...NER PRIMARY SAFETY CONTROL 6 18 COMBUSTION CHAMBER 6 19 CIRCULATING AIR BLOWER 7 19B CIRCULATING AIR BLOWER 7 20 MAINTENANCE AND SERVICE 8 21 OPERATING INSTRUCTIONS 8 22 ECM BLOWER MOTOR OPERATION 9 A...

Page 3: ...rdance with local codes Regulations prescribed in the National Codes and Local regulations take precedence over the general instructions provided on this installation manual When in doubt please consu...

Page 4: ...windows or where basement windows are well sealed a permanent opening communicating with a well ventilated attic or with the outdoors shall be provided using a duct if necessary The duct opening shall...

Page 5: ...similar device The power requirement for the POF1HD140AVFA and POF1HD091AVFA models is 120 VAC 1 60 Hz 12A Accessories requiring 120 VAC power sources such as electronic air cleaners and humidifier t...

Page 6: ...trace smoke spot on the Bacharach Scale BEFORE OPERATING THE FURNACE CHECK BURNER ALIGNMENT WITH COMBUSTION CHAMBER THE END CONE OF THE AIR TUBE MUST BE CENTRED TO THE ACCOMODATING RING PROVIDED IN TH...

Page 7: ...er sized duct systems may require a higher blower speed to obtain a reasonable system temperature rise Some older duct systems were not designed to provide static pressure They typically feature speci...

Page 8: ...ace or burner It is advisable to change the oil burner nozzle and oil filter on an annual basis The venting system should be cleaned and inspected for signs of deterioration Replace pitted or perforat...

Page 9: ...POUR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT NEVER BURN GARBAGE OR PAPER IN THE FURNACE AND NEVER LEAVE PAPER OR RAGS AROUND THE UNIT Soft Stop At the end of the heating cycle the ECM variable spee...

Page 10: ...usgph F3 3 in POF1HD105AVFA 87 000 AF76BNHS 0 75 80 A 100 psig 0 75 usgph F3 3 in 1 Head is shielded by ceramic insulator 2 Low Firing Rate Baffle required when using a 0 50 gallon nozzle Bold models...

Page 11: ...16 inch Older instruction sheets specify 7 16 inch The current specification is 5 16 inch Distance ahead of nozzle 1 16 inch Z dimension the distance from the front of the end cone head to the face of...

Page 12: ...8 inches w c 0 5 inches w c POF1HD105AVFA POF1HD119AVFA POF1HD140AVFA 100 10 DD 1 2 HP ECM 7 7 70 F 500 700 1100 1525 600 1400 CFM RANGE Continuous Heating Cooling Furnace Model Blower Motor HP Motor...

Page 13: ...ions Inches Cabinet Plenum Openings Filter Return Furnace Model Width Depth Height Supply Side Bottom Flue Diameter Type Size Shipping Weight POF1HD140AVFA 22 30 3 4 58 20 x 20 14 x 22 14 x 22 6 Perma...

Page 14: ...ns Inches Cabinet Plenum Openings Filter Return Furnace Model Width Depth Height Supply Side Bottom Flue Diameter Type Size Shipping Weight POF1HD091AVFA 22 30 3 4 49 5 8 20 x 20 14 x 22 14 x 22 5 Per...

Page 15: ...F ON C 2 ON ON D 0 50 ON ON D 1 5 SW3 ADJUST SW4 DELAY DIP Switch Position CFM DIP Switch Position INPUT 1 2 POS 1 2 POS USGPH OFF OFF A 0 OFF OFF A 0 65 ON OFF B 15 ON OFF B N A OFF ON C 15 OFF ON C...

Page 16: ...equal to 400 CFM SW3 ADJUST Heating Mode Increase OR decrease temperature rise respectively Cooling Mode Increase OR decrease CFM respectively INPUT DIP Switch Position AC Size 1 2 POS USGPH 1 2 POS T...

Page 17: ...a basse vitesse si quipp e AL limite auxiliaire si quipp e REQUIRED FOR CANADIAN INSTALLATIONS BLOCKED VENT SAFETY L BVS RIELLO 40F BURNER br leur BECKETT AF BURNER br leur 4 1 2 3 OR BK WH VI N L 530...

Page 18: ...adjustments can be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remove the n...

Page 19: ...spark for 10 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for heat are monitored I...

Page 20: ...present Thermostat calls for W The 24VAC input signal is passed to pin 2 of P1 and will drive the K1 relay that provides dedicated contacts to the T T input of the Oil Primary Control Thermostat calls...

Page 21: ...URNS TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE OIL PRIMARY CONTROL SEQUENCE of OPERATION LOCKOUT STATE OIL PRIMARY CONTROL Shuts off burner mo...

Page 22: ...sing the reset button The LED diagnostic light will flash the following code Table C 2 Cad Cell Resistance Flashes Resistance in Ohms 1 Less than 400 2 Between 400 800 3 Between 800 1600 4 Between 160...

Page 23: ...ad cell with new cad cell and recheck If indicator light does not turn off remove yellow lead wires from oil primary control and recheck If indicator light is still on replace the oil primary control...

Page 24: ...Step 7 6 Reset oil primary control by pushing in and releasing red reset button Indicator light continues to flash at 1 Hz rate Verify that the control is not in restricted mode See notes at end of th...

Page 25: ...ero each time a call for heat is successfully completed To reset from RESTRICTED MODE press and hold the reset button for 30 seconds When the LED flashes twice the device has reset NOTE Disable functi...

Page 26: ...aximum of 1500 in the presence of light Ensure that room light is not leaking into the cad cell compartment See diagnostic light section No fuel oil Check fuel oil supply Check that all hand operated...

Page 27: ...radiator Poor alignment between oil burner blast tube and fire pot Check alignment Blast tube should be centered with fire pot burner opening Oil burner head should be inch back from the inside surfac...

Page 28: ...y joints and seams Insulate ductwork if necessary FINAL CHECK OUT 3 Where the oil shut off valve from the oil storage tank is located ENSURE THAT ALL SAFETY DEVICES AND ELECTRICAL COMPONENTS HAVE BEEN...

Page 29: ...al No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No FUEL SUPPLIER Fuel Oil Supplier Contact Telephone No After Hours No IF DIFFERENT FROM INSTALLATION CONTRACTOR Se...

Page 30: ...30...

Page 31: ...sket 2080175 15 Air Baffle 109007733 16 Insulation Retainer 20602 17 Radiator Clean out Cover 2 per unit 29162 17 18 18 Radiator Clean out Cover Gasket 2 per unit Clean out Gasket Retainer Clean out T...

Page 32: ...il Primary Combustion Control Genisys 240007858 Flame Retention Head F6 Nozzle 1 00 60 W 11961 14619329 Ref No Description Part No 35a Blower Assembly Direct Drive 3 Ton ECM Motor 109007723 Blower Hou...

Page 33: ...33...

Page 34: ...Tube Gasket 240006333 29161 29163 19 Filter Frame 16 X 25 18020 20 Filter Frame End Support 5592B2 21 Filter 16 X 25 X 1 Permanent 2180023 24 Control Box 29362 25 Upper Door Panel 30164L Logo Bezel 28...

Page 35: ...ECM 30146 109007271 Blower Housing and Wheel 100 10T DD POF1HD091AVFA 30626 Blower Motor 1 2 hp ECM Programmed 109007272 Motor Mounting Band TR6884B 17811 Motor Mount Arms 10 10 DD Blower 3 per unit 2...

Page 36: ...NOTES Nordyne Inc 8000 Phoenix Parkway O Fallon Missouri 63368 766B 0909...

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