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IMPORTANT: 

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE 

1.  INTRODUCTION 

Please read these instructions completely and 
carefully before installing and operating the furnace.

 

Model 

POF1HD140AVFA

 is an oil fired forced air up-flow 

furnace with an output capacity range of 87,000 BTU/Hr. 
to 116,000 BTU/Hr.  Model 

POF1HD091AVFA

 is an oil 

fired forced air up-flow furnace with an output capacity 
range of 58,000 BTU/Hr. to 87,000 BTU/Hr.   

POF1HD140AVFA

 and 

POF1HD091AVFA

 are equipped 

with direct drive ECM motors. 

 

DO NOT USE GASOLINE, CRANK CASE OIL, OR 
ANY OIL CONTAINING GASOLINE. 

FOR YOUR SAFETY

 

DO NOT STORE OR USE GASOLINE OR OTHER 
FLAMMABLE VAPORS AND LIQUIDS IN THE 
VICINITY OF THIS OR ANY OTHER APPLIANCE. 

 

All models are CSA listed, (NRTL/C) for use with No. 1 
(Stove) and No. 2 (Furnace) Oil. Please refer to the 
tables in Appendix A for performance and dimensional 
data. 

In Canada, the installation of the furnace and related 
equipment shall be installed in accordance with the 
regulations of CAN/CSA - B139, 

Installation Code for Oil-

Burning Equipment

, as well as in accordance with local 

codes.  

In the United States of America, the installation of the 
furnace and related equipment shall be installed in 
accordance with the regulations of NFPA No. 31, 

Standard for the Installation of Oil-Burning Equipment

, as 

well as in accordance with local codes. 

Regulations prescribed in the National Codes and Local 
regulations take precedence over the general 
instructions provided on this installation manual. When in 
doubt, please consult your local authorities. 

All models are shipped assembled and pre-wired. The 
furnace should be carefully inspected for damage when 
being unpacked. 

2.  HEAT LOSS 

The maximum hourly heat loss for each heated space 
shall be calculated in accordance with the procedures 
described in the manuals of the Heating, Refrigeration 
and Air Conditioning Institute of Canada (HRAI), or by 

other means prescribed, or approved by the local 
authority having jurisdiction.  

In the United States, Manual J. titled, "Load 
Calculation" published by the Air Conditioning 
Contractors of America, describes a suitable 
procedure for calculating the maximum hourly heat 
loss. 

3.  LOCATION OF UNIT 

The furnace should be located such that the flue 
connection to the chimney is short, direct and 
consists of as few elbows as possible. When 
possible, the unit should be centralized with respect 
to the supply and return air ductwork. A central 
location minimizes the trunk duct sizing. All models 
may be installed on combustible floors. The 
minimum installation clearances are listed in Table 
1. 

Table 1:  Clearances – (Inches)

 

Clearance to Combustibles 

POF1HD140AVFA 
POF1HD091AVFA 

Location 

Models 

Top 1 

Bottom 0 

S/A Plenum 

Rear 1 

Sides 1 

Front 

   1** 

Flue Pipe 

  9* 

Enclosure Closet 

*18 in. in USA 
** 24 in. required for service clearance 

 

 

HEAT EXCHANGER SUPPORT SCREWS 

3

Summary of Contents for POF1HD091AVFA

Page 1: ...Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIF...

Page 2: ...NER PRIMARY SAFETY CONTROL 6 18 COMBUSTION CHAMBER 6 19 CIRCULATING AIR BLOWER 7 19B CIRCULATING AIR BLOWER 7 20 MAINTENANCE AND SERVICE 8 21 OPERATING INSTRUCTIONS 8 22 ECM BLOWER MOTOR OPERATION 9 A...

Page 3: ...rdance with local codes Regulations prescribed in the National Codes and Local regulations take precedence over the general instructions provided on this installation manual When in doubt please consu...

Page 4: ...windows or where basement windows are well sealed a permanent opening communicating with a well ventilated attic or with the outdoors shall be provided using a duct if necessary The duct opening shall...

Page 5: ...similar device The power requirement for the POF1HD140AVFA and POF1HD091AVFA models is 120 VAC 1 60 Hz 12A Accessories requiring 120 VAC power sources such as electronic air cleaners and humidifier t...

Page 6: ...trace smoke spot on the Bacharach Scale BEFORE OPERATING THE FURNACE CHECK BURNER ALIGNMENT WITH COMBUSTION CHAMBER THE END CONE OF THE AIR TUBE MUST BE CENTRED TO THE ACCOMODATING RING PROVIDED IN TH...

Page 7: ...er sized duct systems may require a higher blower speed to obtain a reasonable system temperature rise Some older duct systems were not designed to provide static pressure They typically feature speci...

Page 8: ...ace or burner It is advisable to change the oil burner nozzle and oil filter on an annual basis The venting system should be cleaned and inspected for signs of deterioration Replace pitted or perforat...

Page 9: ...POUR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT NEVER BURN GARBAGE OR PAPER IN THE FURNACE AND NEVER LEAVE PAPER OR RAGS AROUND THE UNIT Soft Stop At the end of the heating cycle the ECM variable spee...

Page 10: ...usgph F3 3 in POF1HD105AVFA 87 000 AF76BNHS 0 75 80 A 100 psig 0 75 usgph F3 3 in 1 Head is shielded by ceramic insulator 2 Low Firing Rate Baffle required when using a 0 50 gallon nozzle Bold models...

Page 11: ...16 inch Older instruction sheets specify 7 16 inch The current specification is 5 16 inch Distance ahead of nozzle 1 16 inch Z dimension the distance from the front of the end cone head to the face of...

Page 12: ...8 inches w c 0 5 inches w c POF1HD105AVFA POF1HD119AVFA POF1HD140AVFA 100 10 DD 1 2 HP ECM 7 7 70 F 500 700 1100 1525 600 1400 CFM RANGE Continuous Heating Cooling Furnace Model Blower Motor HP Motor...

Page 13: ...ions Inches Cabinet Plenum Openings Filter Return Furnace Model Width Depth Height Supply Side Bottom Flue Diameter Type Size Shipping Weight POF1HD140AVFA 22 30 3 4 58 20 x 20 14 x 22 14 x 22 6 Perma...

Page 14: ...ns Inches Cabinet Plenum Openings Filter Return Furnace Model Width Depth Height Supply Side Bottom Flue Diameter Type Size Shipping Weight POF1HD091AVFA 22 30 3 4 49 5 8 20 x 20 14 x 22 14 x 22 5 Per...

Page 15: ...F ON C 2 ON ON D 0 50 ON ON D 1 5 SW3 ADJUST SW4 DELAY DIP Switch Position CFM DIP Switch Position INPUT 1 2 POS 1 2 POS USGPH OFF OFF A 0 OFF OFF A 0 65 ON OFF B 15 ON OFF B N A OFF ON C 15 OFF ON C...

Page 16: ...equal to 400 CFM SW3 ADJUST Heating Mode Increase OR decrease temperature rise respectively Cooling Mode Increase OR decrease CFM respectively INPUT DIP Switch Position AC Size 1 2 POS USGPH 1 2 POS T...

Page 17: ...a basse vitesse si quipp e AL limite auxiliaire si quipp e REQUIRED FOR CANADIAN INSTALLATIONS BLOCKED VENT SAFETY L BVS RIELLO 40F BURNER br leur BECKETT AF BURNER br leur 4 1 2 3 OR BK WH VI N L 530...

Page 18: ...adjustments can be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remove the n...

Page 19: ...spark for 10 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for heat are monitored I...

Page 20: ...present Thermostat calls for W The 24VAC input signal is passed to pin 2 of P1 and will drive the K1 relay that provides dedicated contacts to the T T input of the Oil Primary Control Thermostat calls...

Page 21: ...URNS TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE OIL PRIMARY CONTROL SEQUENCE of OPERATION LOCKOUT STATE OIL PRIMARY CONTROL Shuts off burner mo...

Page 22: ...sing the reset button The LED diagnostic light will flash the following code Table C 2 Cad Cell Resistance Flashes Resistance in Ohms 1 Less than 400 2 Between 400 800 3 Between 800 1600 4 Between 160...

Page 23: ...ad cell with new cad cell and recheck If indicator light does not turn off remove yellow lead wires from oil primary control and recheck If indicator light is still on replace the oil primary control...

Page 24: ...Step 7 6 Reset oil primary control by pushing in and releasing red reset button Indicator light continues to flash at 1 Hz rate Verify that the control is not in restricted mode See notes at end of th...

Page 25: ...ero each time a call for heat is successfully completed To reset from RESTRICTED MODE press and hold the reset button for 30 seconds When the LED flashes twice the device has reset NOTE Disable functi...

Page 26: ...aximum of 1500 in the presence of light Ensure that room light is not leaking into the cad cell compartment See diagnostic light section No fuel oil Check fuel oil supply Check that all hand operated...

Page 27: ...radiator Poor alignment between oil burner blast tube and fire pot Check alignment Blast tube should be centered with fire pot burner opening Oil burner head should be inch back from the inside surfac...

Page 28: ...y joints and seams Insulate ductwork if necessary FINAL CHECK OUT 3 Where the oil shut off valve from the oil storage tank is located ENSURE THAT ALL SAFETY DEVICES AND ELECTRICAL COMPONENTS HAVE BEEN...

Page 29: ...al No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No FUEL SUPPLIER Fuel Oil Supplier Contact Telephone No After Hours No IF DIFFERENT FROM INSTALLATION CONTRACTOR Se...

Page 30: ...30...

Page 31: ...sket 2080175 15 Air Baffle 109007733 16 Insulation Retainer 20602 17 Radiator Clean out Cover 2 per unit 29162 17 18 18 Radiator Clean out Cover Gasket 2 per unit Clean out Gasket Retainer Clean out T...

Page 32: ...il Primary Combustion Control Genisys 240007858 Flame Retention Head F6 Nozzle 1 00 60 W 11961 14619329 Ref No Description Part No 35a Blower Assembly Direct Drive 3 Ton ECM Motor 109007723 Blower Hou...

Page 33: ...33...

Page 34: ...Tube Gasket 240006333 29161 29163 19 Filter Frame 16 X 25 18020 20 Filter Frame End Support 5592B2 21 Filter 16 X 25 X 1 Permanent 2180023 24 Control Box 29362 25 Upper Door Panel 30164L Logo Bezel 28...

Page 35: ...ECM 30146 109007271 Blower Housing and Wheel 100 10T DD POF1HD091AVFA 30626 Blower Motor 1 2 hp ECM Programmed 109007272 Motor Mounting Band TR6884B 17811 Motor Mount Arms 10 10 DD Blower 3 per unit 2...

Page 36: ...NOTES Nordyne Inc 8000 Phoenix Parkway O Fallon Missouri 63368 766B 0909...

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