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7.  BAROMETRIC DAMPER CONTROL. 

The barometric damper control, also known as a draft 
regulator, is used on conventional chimney venting only. 
This control automatically maintains a constant negative 
pressure in the furnace to obtain maximum efficiency. It 
ensures that proper pressures are not exceeded. If the 
chimney does not develop sufficient draft, the draft 
control cannot function properly. The draft regulator, 
when installed should be in the same room or enclosure 
as the furnace and should not interfere with the 
combustion air supplied to the burner. The control should 
also be located near the furnace flue outlet and installed 
according to the instructions supplied with the regulator. 
The flue outlet pressure (measured between the furnace 
and draft regulator, or the oil burner mounting plate over-
fired draft access port.  fig. 2) should be set to -0.02 in. 
w.c. 

9.

  

FAN TIMER BOARD AND LIMIT CONTROL

 

(FIG. 4) (page 19) 

The 

United Technologies 1168-1 ECM 

(POF1HD140AVFA and POF1HD091AVFA) 

tap board 

has an adjustable fan on/off delay that must be adjusted 
in accordance with the furnace input rating (nozzle size).  
Refer to Table A-10 (pg 15) for ECM blower set-up.

 

10.  ELECTRICAL CONNECTIONS 

The furnace is listed by the Canadian Standards 
Association under the NRTL (North American) Standard. 
It is factory wired and requires minimal field wiring. All 
field wiring should conform to CAN/CSA C22.1 Canadian 
Electrical Code, Part 1, and by local codes, where they 
prevail. In the United States, the wiring must be in 
accordance with the National Fire Protection Association 
NFPA-70, National Electrical Code, and with local codes 
and regulations. 

The furnace should be wired to a separate and dedicated 
circuit in the main electrical panel; however, accessory 
equipment such as electronic air cleaners and 
humidifiers may be included on the furnace circuit. 
Although a suitably located circuit breaker can be used 
as a service switch, a separate service switch is 
advisable. The service switch is necessary if reaching 
the circuit breaker involves becoming close to the 
furnace, or if the furnace is located between the circuit 
breaker and the means of entry to the furnace room. The 
furnace switch (service switch) should be clearly marked, 
installed in an easily accessible area between the 
furnace and furnace room entry, and be located in such a 
manner to reduce the likelihood that it would be mistaken 
as a light switch or similar device. 

The power requirement for the POF1HD140AVFA and 
POF1HD091AVFA models is: 120 VAC, 1 Ø, 60 Hz., 
12A. 

Accessories requiring 120 VAC power sources such as 
electronic air cleaners and humidifier transformers may 

be powered from the electronic

 

fan timer board 

where provisions have been made for connections, 
but should have their own controls. Do not use the 
direct drive motor connections as a power source, 
since there is a high risk of damaging the 
accessories by exposure to high voltage from the 
auto-generating windings of the direct drive motor. 

Thermostat wiring connections and air conditioning 
contactor low voltage connections are shown in the 
wiring diagrams in Appendix B. Some micro-
electronic thermostats require additional controls 
and wiring. Refer to the thermostat manufacturer's 
instructions. 

The thermostat should be located approximately 5 
feet above the floor, on an inside wall where there is 
good natural air circulation, and where the 
thermostat will be exposed to average room 
temperatures. Avoid locations where the thermostat 
will be exposed to cold drafts, heat from nearby 
lamps and appliances, exposure to sunlight, heat 
from inside wall stacks, etc. 

The thermostat heat anticipator should be adjusted 
to the amperage draw of the heating control circuit 
as measured at the "R" and "W" terminals of the 
thermostat. To reduce the risk of damaging the heat 
anticipator, do not measure this current with the 
thermostat connected to the circuit. Measure the 
amperage by connecting an ammeter between the 
two wires that will connect to the thermostat "R" and 
"W" terminals.

 

11.  HUMIDIFIER 

A humidifier is an optional accessory available 
through most heating supplies outlets. Installation 
should be carried out in accordance with the 
humidifier manufacturer's installation instructions. 
Water or water droplets from the humidifier should 
not be allowed to come into contact with the furnace 
heat exchanger. Do not use direct drive motor 
connections as a source of power for 120 VAC 
humidifiers and humidifier transformers. 

12.  PIPING INSTALLATION 

The entire fuel system should be installed in 
accordance with the requirement of CAN/CSA B-
139, and local regulations. Use only an approved 
fuel oil tanks piping, fittings and oil filter. 

In the United States the installation must be in 
accordance with NFPA No. 31 and local codes and 
authorities. 

Install the oil filter as close to the burner as possible. 
For further details of the oil supply tank and piping 
requirements, please refer to the instructions and 
illustrations in the oil burner and oil pump 
instructions shipped with the furnace. 

5

Summary of Contents for POF1HD091AVFA

Page 1: ...Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIF...

Page 2: ...NER PRIMARY SAFETY CONTROL 6 18 COMBUSTION CHAMBER 6 19 CIRCULATING AIR BLOWER 7 19B CIRCULATING AIR BLOWER 7 20 MAINTENANCE AND SERVICE 8 21 OPERATING INSTRUCTIONS 8 22 ECM BLOWER MOTOR OPERATION 9 A...

Page 3: ...rdance with local codes Regulations prescribed in the National Codes and Local regulations take precedence over the general instructions provided on this installation manual When in doubt please consu...

Page 4: ...windows or where basement windows are well sealed a permanent opening communicating with a well ventilated attic or with the outdoors shall be provided using a duct if necessary The duct opening shall...

Page 5: ...similar device The power requirement for the POF1HD140AVFA and POF1HD091AVFA models is 120 VAC 1 60 Hz 12A Accessories requiring 120 VAC power sources such as electronic air cleaners and humidifier t...

Page 6: ...trace smoke spot on the Bacharach Scale BEFORE OPERATING THE FURNACE CHECK BURNER ALIGNMENT WITH COMBUSTION CHAMBER THE END CONE OF THE AIR TUBE MUST BE CENTRED TO THE ACCOMODATING RING PROVIDED IN TH...

Page 7: ...er sized duct systems may require a higher blower speed to obtain a reasonable system temperature rise Some older duct systems were not designed to provide static pressure They typically feature speci...

Page 8: ...ace or burner It is advisable to change the oil burner nozzle and oil filter on an annual basis The venting system should be cleaned and inspected for signs of deterioration Replace pitted or perforat...

Page 9: ...POUR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT NEVER BURN GARBAGE OR PAPER IN THE FURNACE AND NEVER LEAVE PAPER OR RAGS AROUND THE UNIT Soft Stop At the end of the heating cycle the ECM variable spee...

Page 10: ...usgph F3 3 in POF1HD105AVFA 87 000 AF76BNHS 0 75 80 A 100 psig 0 75 usgph F3 3 in 1 Head is shielded by ceramic insulator 2 Low Firing Rate Baffle required when using a 0 50 gallon nozzle Bold models...

Page 11: ...16 inch Older instruction sheets specify 7 16 inch The current specification is 5 16 inch Distance ahead of nozzle 1 16 inch Z dimension the distance from the front of the end cone head to the face of...

Page 12: ...8 inches w c 0 5 inches w c POF1HD105AVFA POF1HD119AVFA POF1HD140AVFA 100 10 DD 1 2 HP ECM 7 7 70 F 500 700 1100 1525 600 1400 CFM RANGE Continuous Heating Cooling Furnace Model Blower Motor HP Motor...

Page 13: ...ions Inches Cabinet Plenum Openings Filter Return Furnace Model Width Depth Height Supply Side Bottom Flue Diameter Type Size Shipping Weight POF1HD140AVFA 22 30 3 4 58 20 x 20 14 x 22 14 x 22 6 Perma...

Page 14: ...ns Inches Cabinet Plenum Openings Filter Return Furnace Model Width Depth Height Supply Side Bottom Flue Diameter Type Size Shipping Weight POF1HD091AVFA 22 30 3 4 49 5 8 20 x 20 14 x 22 14 x 22 5 Per...

Page 15: ...F ON C 2 ON ON D 0 50 ON ON D 1 5 SW3 ADJUST SW4 DELAY DIP Switch Position CFM DIP Switch Position INPUT 1 2 POS 1 2 POS USGPH OFF OFF A 0 OFF OFF A 0 65 ON OFF B 15 ON OFF B N A OFF ON C 15 OFF ON C...

Page 16: ...equal to 400 CFM SW3 ADJUST Heating Mode Increase OR decrease temperature rise respectively Cooling Mode Increase OR decrease CFM respectively INPUT DIP Switch Position AC Size 1 2 POS USGPH 1 2 POS T...

Page 17: ...a basse vitesse si quipp e AL limite auxiliaire si quipp e REQUIRED FOR CANADIAN INSTALLATIONS BLOCKED VENT SAFETY L BVS RIELLO 40F BURNER br leur BECKETT AF BURNER br leur 4 1 2 3 OR BK WH VI N L 530...

Page 18: ...adjustments can be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remove the n...

Page 19: ...spark for 10 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for heat are monitored I...

Page 20: ...present Thermostat calls for W The 24VAC input signal is passed to pin 2 of P1 and will drive the K1 relay that provides dedicated contacts to the T T input of the Oil Primary Control Thermostat calls...

Page 21: ...URNS TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE OIL PRIMARY CONTROL SEQUENCE of OPERATION LOCKOUT STATE OIL PRIMARY CONTROL Shuts off burner mo...

Page 22: ...sing the reset button The LED diagnostic light will flash the following code Table C 2 Cad Cell Resistance Flashes Resistance in Ohms 1 Less than 400 2 Between 400 800 3 Between 800 1600 4 Between 160...

Page 23: ...ad cell with new cad cell and recheck If indicator light does not turn off remove yellow lead wires from oil primary control and recheck If indicator light is still on replace the oil primary control...

Page 24: ...Step 7 6 Reset oil primary control by pushing in and releasing red reset button Indicator light continues to flash at 1 Hz rate Verify that the control is not in restricted mode See notes at end of th...

Page 25: ...ero each time a call for heat is successfully completed To reset from RESTRICTED MODE press and hold the reset button for 30 seconds When the LED flashes twice the device has reset NOTE Disable functi...

Page 26: ...aximum of 1500 in the presence of light Ensure that room light is not leaking into the cad cell compartment See diagnostic light section No fuel oil Check fuel oil supply Check that all hand operated...

Page 27: ...radiator Poor alignment between oil burner blast tube and fire pot Check alignment Blast tube should be centered with fire pot burner opening Oil burner head should be inch back from the inside surfac...

Page 28: ...y joints and seams Insulate ductwork if necessary FINAL CHECK OUT 3 Where the oil shut off valve from the oil storage tank is located ENSURE THAT ALL SAFETY DEVICES AND ELECTRICAL COMPONENTS HAVE BEEN...

Page 29: ...al No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No FUEL SUPPLIER Fuel Oil Supplier Contact Telephone No After Hours No IF DIFFERENT FROM INSTALLATION CONTRACTOR Se...

Page 30: ...30...

Page 31: ...sket 2080175 15 Air Baffle 109007733 16 Insulation Retainer 20602 17 Radiator Clean out Cover 2 per unit 29162 17 18 18 Radiator Clean out Cover Gasket 2 per unit Clean out Gasket Retainer Clean out T...

Page 32: ...il Primary Combustion Control Genisys 240007858 Flame Retention Head F6 Nozzle 1 00 60 W 11961 14619329 Ref No Description Part No 35a Blower Assembly Direct Drive 3 Ton ECM Motor 109007723 Blower Hou...

Page 33: ...33...

Page 34: ...Tube Gasket 240006333 29161 29163 19 Filter Frame 16 X 25 18020 20 Filter Frame End Support 5592B2 21 Filter 16 X 25 X 1 Permanent 2180023 24 Control Box 29362 25 Upper Door Panel 30164L Logo Bezel 28...

Page 35: ...ECM 30146 109007271 Blower Housing and Wheel 100 10T DD POF1HD091AVFA 30626 Blower Motor 1 2 hp ECM Programmed 109007272 Motor Mounting Band TR6884B 17811 Motor Mount Arms 10 10 DD Blower 3 per unit 2...

Page 36: ...NOTES Nordyne Inc 8000 Phoenix Parkway O Fallon Missouri 63368 766B 0909...

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