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13.  OIL FILTER 

All fuel systems should include an oil filter between the 
fuel oil storage tank and the oil burner. When using an oil 
burner nozzle smaller than 0.65 U.S. Gallons Per Hour, 
install an additional 7 to 10 micron filter as close as 
possible to the oil burner. 

14.  OIL BURNER NOZZLES 

The POF1HD140AVFA and POF1HD091AVFA are 
certified for multiple firing rates, ranging from 58,000 to 
116,000 Btu/h. By manipulating the oil burner nozzle, 
flame retention head, static plate and temperature rise; 
the furnace may be fired at an ideal rate for a wide range 
of structures. Refer to Table A-1 and the furnace rating 
plate to determine the proper combinations. 

15.  OIL BURNER ADJUSTMENT 

The burner air supply is adjusted to maintain the 

fuel to 

air

 

ratio

 to obtain ideal combustion conditions. A lack of 

air causes "soft" and "sooty" flames, resulting in soot 
build-up throughout the heat exchanger passages. 
Excess combustion air causes a bright roaring fire and 
high stack temperatures resulting in poor fuel efficiency. 
The POF1HD140AVFA and POF1HD091AVFA furnaces 
operate most efficiently with a No. 1 smoke spot on the 
Bacharach Scale. This is not necessarily the optimum 
setting; however, because dust will inevitably build up on 
the air moving components of the oil burner assembly. 
This will result in decreased air supply with the potential 
result of soot building up in the flue gas passageways of 
the heat exchanger. Soot behaves as an insulator and 
impairs good heat transfer. Stack temperature will 
increase, and the overall efficiency will decrease. As a 
means of avoiding this problem, it is advisable to adjust 
the air supply to provide no more than a trace smoke 
spot on the Bacharach Scale.  

 

 

BEFORE OPERATING THE FURNACE CHECK 
BURNER ALIGNMENT WITH COMBUSTION 
CHAMBER. THE END CONE OF THE AIR TUBE 
MUST BE CENTRED TO THE ACCOMODATING 
RING PROVIDED IN THE DESIGN OF THE 
COMBUSTION CHAMBER. ADJUST AS 
NECESSARY. 

 

 

 

16.  BURNER ELECTRODES 

Correct positioning of the electrode tips with respect 
to each other, to the fuel oil nozzle, and to the rest of 
the burners is essential for smooth light ups and 
proper operation. Refer to the oil burner instructions 
shipped with the furnace for electrode specifications. 

NOTE:

 Beckett AF Series Burner electrode 

specifications have been revised. They should be 
adjusted to be 5/16” above the nozzle centerline.

 

17.  BURNER PRIMARY (SAFETY) CONTROL 

The furnace is equipped with a primary combustion 
control, sometimes referred to as the burner relay or 
burner protector relay, which uses a light sensing 
device (cad cell) located in the burner housing, to 
monitor and control combustion. Over time, dust or 
combustion residuals can build up on the lens of the 
cad cell impairing its response to the flame. The cad 
cell should be checked for cleanliness and proper 
alignment if the primary control frequently shuts 
down combustion. 

 

ALL FURNACE CONTROLS ARE SENSITIVE 
AND SHOULD NOT BE SUBJECTED TO 
TAMPERING. IF PROBLEMS PERSIST, CALL 
YOUR SERVICE CONTRACTOR. 

18.  COMBUSTION CHAMBER 

This furnace is equipped with a high quality cerafelt 
combustion chamber. It is held in place by a 
retaining bracket. 

CHECK THE ALIGNMENT OF THE 
COMBUSTION CHAMBER AND OIL BURNER 
BEFORE FIRING. IT IS POSSIBLE FOR THE 
COMBUSTION CHAMBER TO SHIFT IF 
SUBJECTED TO ROUGH HANDLING 
DURING TRANSIT

The combustion chamber 

should be inspected for damage or carbon build up 
whenever the oil burner is removed for repairs or 
routine maintenance.

 

 

DO NOT START THE BURNER UNLESS THE 
BLOWER ACCESS DOOR IS SECURED IN 
PLACE. 

 

 

 

 

6

Summary of Contents for POF1HD091AVFA

Page 1: ...Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIF...

Page 2: ...NER PRIMARY SAFETY CONTROL 6 18 COMBUSTION CHAMBER 6 19 CIRCULATING AIR BLOWER 7 19B CIRCULATING AIR BLOWER 7 20 MAINTENANCE AND SERVICE 8 21 OPERATING INSTRUCTIONS 8 22 ECM BLOWER MOTOR OPERATION 9 A...

Page 3: ...rdance with local codes Regulations prescribed in the National Codes and Local regulations take precedence over the general instructions provided on this installation manual When in doubt please consu...

Page 4: ...windows or where basement windows are well sealed a permanent opening communicating with a well ventilated attic or with the outdoors shall be provided using a duct if necessary The duct opening shall...

Page 5: ...similar device The power requirement for the POF1HD140AVFA and POF1HD091AVFA models is 120 VAC 1 60 Hz 12A Accessories requiring 120 VAC power sources such as electronic air cleaners and humidifier t...

Page 6: ...trace smoke spot on the Bacharach Scale BEFORE OPERATING THE FURNACE CHECK BURNER ALIGNMENT WITH COMBUSTION CHAMBER THE END CONE OF THE AIR TUBE MUST BE CENTRED TO THE ACCOMODATING RING PROVIDED IN TH...

Page 7: ...er sized duct systems may require a higher blower speed to obtain a reasonable system temperature rise Some older duct systems were not designed to provide static pressure They typically feature speci...

Page 8: ...ace or burner It is advisable to change the oil burner nozzle and oil filter on an annual basis The venting system should be cleaned and inspected for signs of deterioration Replace pitted or perforat...

Page 9: ...POUR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT NEVER BURN GARBAGE OR PAPER IN THE FURNACE AND NEVER LEAVE PAPER OR RAGS AROUND THE UNIT Soft Stop At the end of the heating cycle the ECM variable spee...

Page 10: ...usgph F3 3 in POF1HD105AVFA 87 000 AF76BNHS 0 75 80 A 100 psig 0 75 usgph F3 3 in 1 Head is shielded by ceramic insulator 2 Low Firing Rate Baffle required when using a 0 50 gallon nozzle Bold models...

Page 11: ...16 inch Older instruction sheets specify 7 16 inch The current specification is 5 16 inch Distance ahead of nozzle 1 16 inch Z dimension the distance from the front of the end cone head to the face of...

Page 12: ...8 inches w c 0 5 inches w c POF1HD105AVFA POF1HD119AVFA POF1HD140AVFA 100 10 DD 1 2 HP ECM 7 7 70 F 500 700 1100 1525 600 1400 CFM RANGE Continuous Heating Cooling Furnace Model Blower Motor HP Motor...

Page 13: ...ions Inches Cabinet Plenum Openings Filter Return Furnace Model Width Depth Height Supply Side Bottom Flue Diameter Type Size Shipping Weight POF1HD140AVFA 22 30 3 4 58 20 x 20 14 x 22 14 x 22 6 Perma...

Page 14: ...ns Inches Cabinet Plenum Openings Filter Return Furnace Model Width Depth Height Supply Side Bottom Flue Diameter Type Size Shipping Weight POF1HD091AVFA 22 30 3 4 49 5 8 20 x 20 14 x 22 14 x 22 5 Per...

Page 15: ...F ON C 2 ON ON D 0 50 ON ON D 1 5 SW3 ADJUST SW4 DELAY DIP Switch Position CFM DIP Switch Position INPUT 1 2 POS 1 2 POS USGPH OFF OFF A 0 OFF OFF A 0 65 ON OFF B 15 ON OFF B N A OFF ON C 15 OFF ON C...

Page 16: ...equal to 400 CFM SW3 ADJUST Heating Mode Increase OR decrease temperature rise respectively Cooling Mode Increase OR decrease CFM respectively INPUT DIP Switch Position AC Size 1 2 POS USGPH 1 2 POS T...

Page 17: ...a basse vitesse si quipp e AL limite auxiliaire si quipp e REQUIRED FOR CANADIAN INSTALLATIONS BLOCKED VENT SAFETY L BVS RIELLO 40F BURNER br leur BECKETT AF BURNER br leur 4 1 2 3 OR BK WH VI N L 530...

Page 18: ...adjustments can be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remove the n...

Page 19: ...spark for 10 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for heat are monitored I...

Page 20: ...present Thermostat calls for W The 24VAC input signal is passed to pin 2 of P1 and will drive the K1 relay that provides dedicated contacts to the T T input of the Oil Primary Control Thermostat calls...

Page 21: ...URNS TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE OIL PRIMARY CONTROL SEQUENCE of OPERATION LOCKOUT STATE OIL PRIMARY CONTROL Shuts off burner mo...

Page 22: ...sing the reset button The LED diagnostic light will flash the following code Table C 2 Cad Cell Resistance Flashes Resistance in Ohms 1 Less than 400 2 Between 400 800 3 Between 800 1600 4 Between 160...

Page 23: ...ad cell with new cad cell and recheck If indicator light does not turn off remove yellow lead wires from oil primary control and recheck If indicator light is still on replace the oil primary control...

Page 24: ...Step 7 6 Reset oil primary control by pushing in and releasing red reset button Indicator light continues to flash at 1 Hz rate Verify that the control is not in restricted mode See notes at end of th...

Page 25: ...ero each time a call for heat is successfully completed To reset from RESTRICTED MODE press and hold the reset button for 30 seconds When the LED flashes twice the device has reset NOTE Disable functi...

Page 26: ...aximum of 1500 in the presence of light Ensure that room light is not leaking into the cad cell compartment See diagnostic light section No fuel oil Check fuel oil supply Check that all hand operated...

Page 27: ...radiator Poor alignment between oil burner blast tube and fire pot Check alignment Blast tube should be centered with fire pot burner opening Oil burner head should be inch back from the inside surfac...

Page 28: ...y joints and seams Insulate ductwork if necessary FINAL CHECK OUT 3 Where the oil shut off valve from the oil storage tank is located ENSURE THAT ALL SAFETY DEVICES AND ELECTRICAL COMPONENTS HAVE BEEN...

Page 29: ...al No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No FUEL SUPPLIER Fuel Oil Supplier Contact Telephone No After Hours No IF DIFFERENT FROM INSTALLATION CONTRACTOR Se...

Page 30: ...30...

Page 31: ...sket 2080175 15 Air Baffle 109007733 16 Insulation Retainer 20602 17 Radiator Clean out Cover 2 per unit 29162 17 18 18 Radiator Clean out Cover Gasket 2 per unit Clean out Gasket Retainer Clean out T...

Page 32: ...il Primary Combustion Control Genisys 240007858 Flame Retention Head F6 Nozzle 1 00 60 W 11961 14619329 Ref No Description Part No 35a Blower Assembly Direct Drive 3 Ton ECM Motor 109007723 Blower Hou...

Page 33: ...33...

Page 34: ...Tube Gasket 240006333 29161 29163 19 Filter Frame 16 X 25 18020 20 Filter Frame End Support 5592B2 21 Filter 16 X 25 X 1 Permanent 2180023 24 Control Box 29362 25 Upper Door Panel 30164L Logo Bezel 28...

Page 35: ...ECM 30146 109007271 Blower Housing and Wheel 100 10T DD POF1HD091AVFA 30626 Blower Motor 1 2 hp ECM Programmed 109007272 Motor Mounting Band TR6884B 17811 Motor Mount Arms 10 10 DD Blower 3 per unit 2...

Page 36: ...NOTES Nordyne Inc 8000 Phoenix Parkway O Fallon Missouri 63368 766B 0909...

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