Maytronics Atlantis, Basic Repair Instructions

Page 1: ...Basic Repair Instructions for Atlantis ...

Page 2: ... main components Page 4 Analyze power supply Page 4 Analyze cable Page 5 Replace motor unit Page 10 III Replacing brushes Page 15 III Replacing brushes Page 15 IV Replacing tracks Page 21 V Replacing filter bags Page 25 2 NOTE Some images may differ slightly in shape color etc ...

Page 3: ...n key screw driver or screw gun and needle nose pliers for brushes only are the only tools you will need Please note when repairing any Dolphin cleaner only hand tighten screws Do not over tighten For automatic screw guns use low torque setting only 3 ...

Page 4: ...ze power supply Insert round end of Dolphin tester into power supply where cable connects Plug in power supply and push power button If you get a green light power supply is good If there is no light the power supply should be replaced 4 ...

Page 5: ...II Testing the Dolphin Step 2 Analyze cable Remove screw s holding impeller cover in place Remove impeller cover 5 ...

Page 6: ...II Testing the Dolphin Step 2 Analyze cable Remove the 4 screws 2 per side that hold the robot cover to the chassis Location of screws 2 per side Once 4 screws are removed lift off robot cover 6 ...

Page 7: ...II Testing the Dolphin Step 2 Analyze cable Unscrew nut at cable connection using silver key Unplug cable by gently pulling upward 7 ...

Page 8: ...II Testing the Dolphin Step 2 Analyze cable Plug cable into triangular end of Dolphin tester Plug other end of cable into power supply and turn the power supply on 8 ...

Page 9: ...II Testing the Dolphin Step 2 Analyze cable A green light indicates the cable is good If you do not get a green light and you are sure all connections are secure replace cable 9 ...

Page 10: ... unit Remove the 2 screws holding the cable in place and disconnect the cable Note If both the power supply and cable are working by process of elimination you should replace the motor unit Remove the 4 screws holding the motor unit in place 10 ...

Page 11: ...II Testing the Dolphin Step 3 Replace motor unit Location of 4 screws 11 The entire motor unit easily comes out and can be replaced with a new one ...

Page 12: ...Step 3 Replace motor unit When removing or inserting motor unit the slot which fits the motor drive shaft needs to be in the vertical position Manually rotating the robot s brushes will robot s brushes will rotate the slot 12 ...

Page 13: ... unit make sure you use a screw driver to push the triangular piece all the way to the bottom to ensure connectivity connectivity 13 Make sure that when re securing the cable you leave enough slack so that it touches the plastic net This ensures it will not be damaged by the spinning impeller ...

Page 14: ...II Testing the Dolphin Step 3 Replace motor unit When replacing the impeller cover ensure that the bottom two coils of the strain relief spring are inside the unit before securing 14 ...

Page 15: ...placing Brushes Turn the robot over and insert a screw driver between the brush and the bottom lid at the side next to the tracks Pop the brush loose by gently prying the brush upward with the screw driver 15 ...

Page 16: ...III Replacing Brushes Repeat on the other side Roll the brush straight back to free it from the tracks 16 ...

Page 17: ...III Replacing Brushes Remove spacer at end of brush assembly by pulling it straight out Remove shaft from brush assembly 17 ...

Page 18: ...by pulling it straight out Foam climbing rings can be removed and replaced by stretching them over the end of the brush assembly Note you may have to soak the brush in water for a couple of minutes to soften the rings in order to remove them 18 ...

Page 19: ...e removed with needle nose pliers by lifting the tabs along the seam PVC brushes can be replaced by pulling the stems at the seam through the holes in the tabs using pliers Note A diluted solution of dish soap can help lubricate the stems 19 ...

Page 20: ...hes To put new brush in place center the axle inside the brush so there is a small gap on either side Snap new brush into place by aligning brush under the tracks and firmly rolling it forward until it clicks in place 20 ...

Page 21: ...IV Replacing Tracks With cover and brushes removed remove the 2 screws holding the side panel in place Location of the side panel screws 21 ...

Page 22: ...IV Replacing Tracks Remove the side panel Remove track 22 ...

Page 23: ...o replace tracks wind track around the center gear first NOTE There are two different lengths of track for this model Use the longer track on the side with the guide wheels Track shown in place behind side panel bracket 23 ...

Page 24: ...IV Replacing Tracks Replace side panel Replace 2 screws 24 ...

Page 25: ...V Filter Bags Access the filter bag by turning the unit over and sliding the plastic clips to the side Remove the bottom lid The filter bag will be attached to the lid on a metal frame 25 ...

Page 26: ...V Filter Bags To remove the filter bag remove black plastic clips and slide plastic clips and slide bag off of metal frame 26 ...

Page 27: ...V Filter Bags When putting filter bag back in place ensure that the elastic band is completely down over the lip at the base of the bottom plate to prevent dirt and debris from escaping bag 27 ...