MAZE PERGOLAS, Assembly Instructions Manual

Page 1: ...Assembly Instructions for Pergolas 3x3m 3x4m 4x4m PERGOLAS IMPORTANT RETAIN FOR FUTURE REFERENCE ...

Page 2: ...t Description Drawing Part No QTY Beam right Middle beam Slat Column bottom plate Column cover plate Connectors for middle beams Hinge ring Hand crank 4 1 1 2 1 3x3 44 3x4 60 4x4 60 4 4 2 2 2 A1 A2 B1 B2 C E F G H I J D PERGOLA SPARE PARTS LIST ...

Page 3: ...ew and nut Wood working screw Rawlplug Flat washer Plastic jam 40 2 20 2 8 2 2 16 1 3x3 88 3x4 120 4x4 120 M6x16 M6x16 D6x12 M4x25 M8x80 8 10x50 1 Remote control K1 K2 K3 K4 L M N P Silicone glue PERGOLA SPARE PARTS LIST Part Description Drawing Part No QTY ...

Page 4: ...4 Assembly instructions Pergola 1 Install the bottom plate F on the column A and tighten the screw K1 complete 4 sets in sequence K1 QTY 16PCS F QTY 4PCS ...

Page 5: ...5 Assembly instructions Pergola 2 Match the connector H with one side of middle beam D then tighten the screw K1 then complete the other side K1 QTY 8PCS QTY 2PCS H ...

Page 6: ...bly instructions Pergola 3 On the floor place the columns and beam as shown in the figure and note that the drain port of the column faces the same side Drain port Drain port Drain port Drain port A1 A2 A1 A2 ...

Page 7: ...7 Assembly instructions Pergola 4 Connect B1 B2 with the columns respectively using screws K1 to fasten together Tighten screws fully K1 K1 B1 4a 4b B1 QTY 8PCS ...

Page 8: ... columns and hold beam C in place 5b Carefully erect beam B2 with connected columns and connect to beam C 5c Insert and slightly tighten screws K1 finger tight to secure beam C to both columns do not over tighten screws until all columns and beams are in place K2 B1 QTY 4PCS ...

Page 9: ...e two remaining columns 6b Insert and tighten screws K1 to secure beam C to both columns 6c Secure and tighten all screws to secure all beams to columns securing the structure in place 6d Tightly secure all screws at the top of each columns A1 A2 Step 6d K2 QTY 8PCS ...

Page 10: ...0 Assembly instructions Pergola 7 The 4 column cover plates G are respectively mounted on the corner connectors of the column and the beam and the screws K2 are tightened in turn K2 QTY 12PCS QTY 4PCS G ...

Page 11: ...th concave of sub end Sub end Female end 8a 8c 8b 8b Ensure power supply output is connect as shown on the left with the T shaped controller connected to the power supply Connect sub end on beam B1 with the female end of the controller Tighten screw cap Connect the female end of beam C with the sub end of the controller Tighten screw cap Connect convex of female end B1 C 8c Fix the power supply on...

Page 12: ...12 Assembly instructions Pergola 9 Use the silicone glue M on the joints of the beams and columns M QTY 1PCS ...

Page 13: ...h of the top of each two columns should be measured in accordance with the width of the bottom of each two columns Then use a market pen to mark 16 holes on the ground which should be corresponding to the holes in the bottom plate Mark the location of the hole on the ground with a marker pen Use tools marker pen self provided not supplied ...

Page 14: ...duct from the mark and drill holes of at 16 mark positions on the ground with a percussion drill Use Tools Percussion Drill not provided Use Tool Percussion Bit Self provided by Installation workers 10x80 Drilling depth Drilling quantity 16pcs 10x80 10 ...

Page 15: ...ansion pipe in the bottom hole of the column then move the product back to the hole drilled align holes of the column bottom plates with the hole drilled on the ground then set L1 into the woodworking screw L and fix it with the ground separately L QTY 16PCS ...

Page 16: ...ection as the slat brackets on beams B1 and B2 13b Fix washer K3 with screw K2 and align with hole below beam D Do not overtighten screws K2 this is completed once all slats are fitted 13c Fix washer K3 with screw K2 and align with hole on top beam D Do not overtighten screws K2 this is completed once all slats are fitted K2 QTY 8PCS K3 QTY 8PCS ...

Page 17: ...17 Assembly instructions Pergola 3 Put two hinge rings part I into the gearbox drive shaft on the beam D fix the screw nut K4 QTY 2PCS QTY 2 SETS I K4 M4 M4x25 ...

Page 18: ...irst slat E at gear box side between the central column D and B1 B2 Press down on the slat as shown below gently tapping with a rubber plastic mallet Secure in place with the plastic jams N Tilt the slats to 45 for second slat and secure in place ...

Page 19: ... add slat E along with the plastic jams N until all slats are fitted 18a The following image shows how to insert plastic jam into foremost slat 18b Turn the slat to half position insert the plastic jam N into hole of two ends of each slat in turn ...

Page 20: ...20 Assembly instructions Pergola 19 Put the hand crank J on turn to open close the slats ...

Page 21: ...lat B slat support Hole A and hole B must be concentric Adjust solution if hole A and hole B are not concentric straight screwdriver Adjusting the B slat support with straight screwdriver as picture shown Hole A and B are concentric after adjusting 21 TROUBLESHOOTING Pergola ...

Page 22: ...Assembly Instructions for Pergola Drop Sides 3x3m 3x4m 4x4m PERGOLA DROP SIDES ...

Page 23: ...es and fittings supplied actual size Q K1 K2 K3 mm 60 50 40 30 20 10 Qty Description Ref 1 2 1 4 18 The ring The main frame The handle crank The bracket The cover for adjustable holder The adjustable holder for wire rope 2 R The regulator for wire rope The cross head screw M4x20 M4 lock nut The cross head countersunk screw The self drilling screws Cross recessed large flat head ST4 2x25 M4x13 P N ...

Page 24: ...rk 2 Drill 4x K3 screws according to the size shown in the figure below fixing bracket M to the centre of the beam Drill screws near the outside of the beam to avoid drilling through the gutter Repeat for additional 2 brackets on the same beam left and right LED light slot Gutter 3 Repeat above steps for all drop sides Pencil mark Pencil mark M QTY 3PCS K QTY 12PCS ...

Page 25: ...QTY 2PCS N QTY 1PCS Part N 4 Open the tie and take out the wire rope 5 Pass the wire rope through the hole 6 Loosen internal screws Q Pass wire rope through the middle hole of screw Q Q Bar hole 7 Tighten up the internal srews of Q 8 Take out the nut needed in step X ...

Page 26: ...a Drop Screen N R QTY 1PC QTY 1PC QTY 1PC QTY 1PC K1 L 10 Install loop R and secure with K1 9 Fit drop screen to the brackets ensure hinge ring bracket is facing inside 9a Rotate it 9c Tighten the screws 9b Fit into correct position ...

Page 27: ...a Drop Screen 11 Attach the adjustable holder O to the wire 12 Fix to column using screw K3 13 Fix nut from Q and tighten 14 Fix cover P 15 Repeat steps 1 14 for remaining 3x drop sides O K3 QTY 2PCS QTY 6PCS QTY 2PCS QTY 4PCS P K2 ...