MBM FUNK CROSS 20, User Manual

Page 1: ...F U N K C R O S S 2 0 U S E R M A N U A L F U N K C R O S S ...

Page 2: ...allation 18 3 6 3 Battery charging 20 3 6 4 Problems solving 20 3 8 Front suspension 21 I N D E X 4 PROVIDED TERMS OF USE AND ENVIRONMENT 22 4 1 Intended use 22 4 2 Environment use 22 4 3 Improper use and contraindications 23 5 LIFTING AND TRANSPORT 24 5 1 Lifting 24 5 2 Trasport 24 6 COMMISSIONING 25 6 1 Battery charging 25 6 2 Preliminary functional tests 26 6 2 1 Control devices 26 6 2 2 Wheels...

Page 3: ...F U N K C R O S S U S E R M A N U A L p 3 9 TECHNICAL ASSISTANCE AND SPARE PARTS 34 10 WAREHOUSE 34 11 COMPONENTS AND MATERIALS DISPOSAL 35 12 ASSURANCE STANDARDS 36 13 CONFORMITY 37 ...

Page 4: ...ithout this manual being automatically updated 1 2 Assistance For any problems or requests for clarification contact the authorized dealer who has competent and specialized person nel as well as specific equipment and original spare parts 1 3 Graphic form of safety warnings The following graphic warning symbols will be used in this manual to identify safety messages They have the function of attra...

Page 5: ... the operating instructions and safety requirements contained in this manual exempts the man ufacturer from any liability If the maintenance of the pedal assisted bicycle is carried out in a manner that does not comply with the instructions provided with non original spare parts or in any case in such a way as to compromise its integrity and modify its charac teristics the manufacturer shall will ...

Page 6: ...onnected 2 During each maintenance phase operators must be equipped with the necessary accident prevention equipment 3 The tools used for maintenance must be suitable and of good quality 4 Do not use gasoline or flammable solvents as detergents but always resort to non flammable and non toxic solvents 5 Limit as much as possible the use of compressed air for cleaning max 2 bar and protect yourself...

Page 7: ...nt can generate structural breaks to the frame Adjust the height of the saddle by operating the quick release mechanism Ref A Figure 1 Check that the mechanism is tightened before testing the seat and using the medium Do not lift the saddle beyond the limit sign placed in the tube Ref B Figure 1 DANGER IMPORTANT WARNING For your safety the reference mark of the seatpost B tube should never be outs...

Page 8: ...te the transport and storage of the pedal assisted bicycle it is possible to unhook and flex the steering column by means of the centrally placed hinge Ref D Figure 2 Use the hinge of the handlebar column by lifting the safety mechanism Ref E Figure 3 and open the zipper Check that the release mechanisms are tightened before us ing the medium ATTENTION ASSEMBLY In case that you do not have the app...

Page 9: ...thorized dealer 2 6 3 Pedals mounting Right pedal it is identified by the letter R marked on its pin For pedal mounting screw by turning the pin clockwise Figure 4 Left pedal it is identified by the letter L marked on its pin For pedal mounting screw by turning the pin counterclock wise Figure 4 ATTENTION ASSEMBLY For a correct evening of the pedals it is necessary to use a key of 15 ...

Page 10: ...tery and an electric motor whose intervention takes place only in conjunction with the pedaling and gradually stops as the speed of the vehicle approaches 25 km h and then stops completely at that speed For the management of the assistance system there is a special display located on the left side of the handlebar On the right side of the handlebar there is a control system for adjusting the gears...

Page 11: ...K SUSPENSION WITH REGULATON CRANKSET 38 TEETH REAR DERAILLEUR ACERA SHIFTERS BRAKE SHIMANO MT 200 IDRAULICI WHEELS SHIMANO RT26 ANT Ø160MM POST Ø160MM TYRES 20 3 0 SADDLE MBM FUNK PEDALS RIGHT AND LEFT IN POLYMER AND ANTI SLIP MATERIAL MOTOR CENTRAL OLI MOVE ONE 60 NM BATTERY SEMI INTEGRATED SPARD YT 30240 36V 7AH 252 WH MAX ASSISTANCE SPEED 25 KM H DISPLAY LCD POWER LEVELS 5 WEIGHT 26 KG 8 SPEED ...

Page 12: ... near the wheel hubs The right le ver controls the rear brake the left one the front brake the braking action is proportional to the force applied on the lever 3 4 Speed change The pedal assisted bicycle has an 8 speed gearbox with the sprockets positioned on the rear wheel hub and selectable by means of the opposing levers located at the base of the right knob The indicator Ref H Figure 5 present...

Page 13: ...off button Ref L Figure 6 3 5 Assistance system management 3 5 1 Commands To manage the assistance system there is a display on the left side of the handlebar This device allows you to vary the level of assistance and to view information regarding the path and status of the battery Figure 6 FIG 6 I Display L On off button and increased service level M Mode button and reduction of the level of assi...

Page 14: ...nce To decrease the level of assis tance press and release the button Ref M Figure 6 The level of assistance can be selected from any screen of the display 3 5 4 Assistance level LEVEL 0 NO ASSISTANCE LEVEL 1 ASSISTANCE 12 5 Recommended route plain long distances LEVEL 2 ASSISTANCE 25 Recommended route plain hilly medium long distances LEVEL 3 ASSISTANCE 50 Recommended route hilly medium climb med...

Page 15: ...ing assistance This function allows you to move the bike more easily during manual movement in case you face mall climbs In flat routes it is useful for starting the ride up to a speed of 6 km h To activate the above mode turn on the assistance system using the appropriate button Ref L Figure 7 1 At this point set the assistance level to 0 and press the lever Ref N Figure 7 1 to activate the walki...

Page 16: ... GRAPHICAL INTERFACE CHECK THAT THE WIRING IS INTACT AND CONNECTED CORRECTLY 0104 SPEED SENSOR NOT DETECTED CHECK THAT THE SPEED SENSOR AND MAGNET ARE CORRECTLY ALIGNED CHECK THAT THE SENSOR IS INSTALLED AND CONNECTED CORRECTLY 0105 PROBLEMS WITH THE TORQUE SENSOR SIGNAL THE TORQUE SENSOR SIGNAL IS FAULTY THE ENGINE WILL RUN AT REDUCED POWER 3 5 8 Battery indicators The state of charge of the batt...

Page 17: ...OR A PROBLEM WITH THE TRANSMISSION UNIT CABLE 0809 THE BATTERY VOLTAGE IS HIGHER THAN THE MAXIMUM ALLOWED 0810 PROBLEMS WITH THE ELECTRIC CURRENT SENSOR 0811 THE CONTROL UNIT HAS DETECTED AN EXCESS OF ELECTRIC CURRENT 1101 COMMUNICATION PROBLEMS BETWEEN THE USER INTERFACE AND THE CONTROL UNIT CHECK THAT THE CABLE IS INTACT AND CONNECTED CORRECTLY 1102 ONE OF THE BUTTON PANEL KEYS GOT STUCK IN THE ...

Page 18: ...e assistance system in the upper part of the battery there is a button Ref O Figure 8 that allows through a LED light of different colors Ref P Figure 8 to display the state of charge CHARGING STATUS LED RED LIGHT 0 25 GREEN LIGHT 25 75 BLUE LIGHT 75 100 FIG 8 3 6 2 Battery removal installation To remove the battery make sure that both the assistance system and the battery are turned off and proce...

Page 19: ...formed without the unlock key remove the key if inserted 2 Align the battery above the oblique pipe of the frame by matching the electrical connector Ref R Figure 10 3 Carefully insert the battery into the frame until you hear the closing click of the lock At this point the battery is already self locked FIG 10 1 2 3 ...

Page 20: ...opper at the top right of the battery Figure 11 4 Connect the supplied battery charger with the appropriate plug 5 Connect the battery charger to a power outlet 230 V 50 Hz and charge for as long as necessary ATTENTION BATTERY CHARGER Always connect the plug to the bat tery first and then the battery charg er to the power outlet FIG 11 3 6 4 Problems resolution ATTENTION PROBLEMS RESOLUTION In cas...

Page 21: ...ughness of the route The suspension model is adjustable by means of a special control placed at the top of the fork In particular it is possible to vary the preload of the fork by rotating the manettino placed in the upper right part Ref S Figure 14 according to the characteristics of the user and the terrain F U N K C R O S S U S E R M A N U A L p 2 1 ...

Page 22: ...nt of use The pedal assisted bicycle can be used outdoors in the absence of adverse weather conditions heavy rain hail snow strong wind etc Maximum allowed temperature 40 C Minimum allowed temperature 0 C Maximum allowed humidity 70 Charging temperature 0 40 C The environment of use may have an asphalted bottom or with not excessively high roughness In addition the place of use must be illuminated...

Page 23: ...Ride the pedal assisted bicycle in areas where there is a danger of explosions Ride the pedal assisted bicycle in adverse weather conditions heavy rain hail snow strong wind etc Ride the pedal assisted bicycle under the influence of alcohol or drugs Ride the pedal assisted bicycle if your weight is higher than allowed Charge the battery in an environment that is too hot or not sufficiently ventila...

Page 24: ...achieved by binding it with bands or anchor cables in good condition In this regard the coupling devices must be installed so as not to damage the frame and other parts of the bicycle The manufacturer is not liable for breakages due to lifting and or transporting the pedal assisted bicycle after delivery CRUSHING AND IMPACT During lifting extreme caution should be exercised to avoid damage to peop...

Page 25: ...ging is complete always unplug from the mains first and then plug it from the battery Always recharge the battery completely Always use the original supplied power supply Do not leave the battery charging longer than necessary Always recharge in a ventilated environment Do not recharge the battery in too hot environments Do not recharge the battery in the vicinity of flammable liquids Do not cover...

Page 26: ...ASSISTED BICYCLE Immediately activate all meas ures to carry out a proper repair and if necessary contact the authorized dealer or an authorized workshop ATTENTION Do not inflate tires beyond the permissible value reported by the manufacturer on the side surface of the tyres 6 2 Preliminary functional checks Before each use the driver must ensure the safety status of the pedal assisted bicycle The...

Page 27: ... and saddle position Check that the saddle and handlebars are properly attached to the frame and positioned in the most comfortable config uration for the rider for complete control of the bicycle Otherwise before departure act on the systems for adjusting the position of the saddle and handlebars For more information on the regulation please refer to section 2 6 DANGER IMPORTANT WARNING Check tha...

Page 28: ... the vehicle it is pos sible by means of a special manettino placed on the right side of the fork Ref Q Figure 14 to vary the stiffness of it The manufacturer is not liable for accidents resulting from in correct adjustment of the pedal assisted bicycle devices ADJUSTMENTS It is strictly forbidden to regulate the devices of the bicycle if you are not an experienced and educated person to do so Inc...

Page 29: ...he bike only in the manner and intended uses described in this manual Never ride the pedal assisted bicycle with disassembled parts The pedal assisted bicycle cannot be used on very wet icy or slippery surfaces Avoid very uneven surfaces and obstacles Ride with both hands on the handlebars Replace worn and or damaged parts Possibly if necessary have it checked by authorized personnel Before leavin...

Page 30: ... It is very dan gerous to brake when cornering you may lose control of your bike 7 1 Use of the bicycle Before using the pedal assisted bicycle in places open to traffic it is advisable to familiarize yourself with the behavior of the vehicle The first uses must be made in private environments away from traffic other cyclists and obstacles of any kind The driver must adapt the driving speed of the...

Page 31: ...and the battery charger the bicycle must be placed in a stable manner using special support elements DANGER 8 2 Daily maintenance and checks 8 2 1 Tags and pictograms check Check the legibility and presence of the CE plate and the warning stickers applied to the body of the bicycle 8 2 2 Wheels check Through the special inflation valve on the rims check the inflation pressure of the tires using a ...

Page 32: ...omise the operation of the various components especially the electrical parts cleaning must be carried out taking some precautions It is absolutely forbidden to direct jets of pressurized water towards the electrical parts the motor and the battery for which sponge washing is recommended Before starting the pedal assisted bicycle dry completely with low pressure compressed air and check that there...

Page 33: ...ve been switched on correctly 8 4 2 Rear derailleur control and adjustment Adjustment of the lower and upper limit switches of the gearbox Turn the two screws Ref U T Figure 16 so that the chain does not come out The chain shift device must be in line with both the larger and smaller gears Ref Figure 17 To prevent damage to the gearbox it is recommended not to exert too much pressure on the pedals...

Page 34: ...tions must be carried out Repair it in a dry and airy place Perform a general cleaning of the pedal assisted bicycle Turn off the battery remove it from the seat and store it in the appropriate storage site fully charged and recharge it regularly Leave the bike on a special support Protect exposed electrical contacts with antioxidant products Grease all surfaces not protected by paints or anti cor...

Page 35: ...posal centers Divide the materials according to their nature commissioning specialized companies authorized to dispose of in compli ance with the provisions of the law 11 COMPONENTS AND MATERIALS DISPOSAL ATTENTION DISPOSAL OF MATERIALS The disposal of packaging waste and vacuumed dust replaced parts and or the pedal assisted bicycle as a whole at the end of its intended life must be carried out i...

Page 36: ...bicycle They will be needed the serial number and the photograph of the proof of purchase of the authorized dealer The serial number is printed on the label on the battery slide and on the battery itself Fig 19 Claims must be made through an official retailer by presenting the original tax document receipt or invoice and printing of the confirmation of activation of the warranty that you will rece...

Page 37: ... spare parts for repair and replacement EXCLUSIONS Normal wear and tear on parts subject to it such as tires chains brakes cables and gear wheels in situations where there are no material defects Bicycles assisted by an unauthorized MBM distributor Changes from the original packaging Use of the bike for abnormal activities such as competition and or commercial activities or for purposes other than...

Page 38: ...M B M S r l Unipersonale Via Emilia Levante 1671 73 75 47521 Cesena FC Tel 39 0547 300364 Fax 39 0547 304326 Email info mbmbike it W W W M B M B I K E I T ...