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EM100xx Control Module - Installation / User Manual 

 

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Copyright 2010 MBW Technologies, LLC All Rights Reserved 

to operate.  If the inputs differ by more than 10% the lever will be 
considered failed. The select lamp will begin a fast flash indicating a 
critical failure and the drive train in question will be held at the engine 
idle state. If the throttle head wiring is defective or disconnected the 
system will indicate a critical failure and enter into the system error 
reaction state. If the network communications connection from the 
EM100 to the Yanmar Control Network is lost or broken the system 
will indicate a critical failure and enter into the system error reaction 
state. 

System Calibration 

To calibrate the EM100xx module with the mating throttle head, 
perform the following steps. 
 

STOP: Your Throttle and Shift System has been calibrated from 

the factory. Proceed with the steps below only if the 
EM100x module or throttle controls have been replaced. 

 

*** Proceed With Caution *** 

 

1.  With the control powered off, move the 

PORT

 gear lever to the 

full forward position; the throttle lever to idle. In the case of a 
multi-engine application move all throttles to the idle position. 

2. Power the system, while pressing and holding the select 

switch. The control is now in the calibrate mode. Select lamp 
“Off” 

3. Move all throttle levers to the wide open throttle position. Press 

the select switch to enter the position of the throttle lever(s). 
The green lamp on the select switch will flash momentarily 
when data is entered. 

4. Move all throttle levers to the idle position. Press the select 

switch to enter the position of the throttle lever(s). The green 
lamp on the select switch will flash momentarily when data is 
entered. 

5. Power the system off and back on. 
6. The control is now calibrated. 
7. Verify calibration by viewing the %Throttle display on the 

i5601E display. The display should read 100% for each 
throttle when the respective throttle lever is a WOT. The 
display should read 0% for each throttle when the respective 
throttle lever is at idle. 

 

EM100xx Control Module  – Installation / User Manual 

 

  Copyright 2010 MBW Technologies, LLC All Rights Reserved

                              

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Table of Contents 

Product Overview ...................................................................................................... 4

 

Components ................................................................................................................. 4

 

System Diagram .......................................................................................................... 7

 

Installing the System ................................................................................................ 9

 

System Operation ................................................................................................... 12

 

Engine Synchronization ....................................................................................... 13

 

Start-in-Gear Protection ...................................................................................... 13

 

Station Transfer ....................................................................................................... 13

 

Throttle Failure Detection .................................................................................. 13

 

System Calibration ................................................................................................. 14

 

Technical Specifications ....................................................................................... 15

 

EM100xx Module ............................................................................................................ 15

 

EM100xx Data Transmitted ............................................................................... 15

 

 

Summary of Contents for CH104 Series

Page 1: ...Suite 1 Harleysville PA 19438 Tech Support 267 932 8573 x341 Fax 267 284 1336 Email sales mbwtech com Email support mbwtech com OR Contact your local Yanmar Dealer Installation User Manual EM100xx In...

Page 2: ...MBW Within this period MBW will at its sole option repair or replace any electrical cable or connector that fails in normal use and returned to MBW freight prepaid within the warranty period MBW is n...

Page 3: ...ication move all throttles to the idle position 2 Power the system while pressing and holding the select switch The control is now in the calibrate mode Select lamp Off 3 Move all throttle levers to t...

Page 4: ...hen the throttles are 20 throttle AND the throttle levers are matched within 5 of one another Should the throttle levers be mis matched by 5 the engine speed for each engine will be defined by the lev...

Page 5: ...lash The Yanmar System will allow the engine to start if the throttle head is not selected but will not allow the engine to throttle up until the control is selected If the select lamp is flashing sim...

Page 6: ...le Installation User Manual 6 Copyright 2010 MBW Technologies LLC All Rights Reserved EM100xx Control Module Installation User Manual Copyright 2010 MBW Technologies LLC All Rights Reserved 11 EM100DE...

Page 7: ...anual 10 Copyright 2010 MBW Technologies LLC All Rights Reserved EM100SE Series Interconnect Select Switch Gear Throttle EM100xx Control Module Installation User Manual Copyright 2010 MBW Technologies...

Page 8: ...turer installation manual Verify engines are bonded to battery return and that battery banks are tied to battery return Verify engine blocks are connected battery bank ground 2 Locate placement area f...

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