McCain FleX M73101R, User Manual

Page 1: ...Version USER S MANUAL M73101XXX Version 1 0 Product specifications www mccain inc com Customer support support mccain inc com Product Inquiries 888 2 McCain 888 262 2246 FLEX CONTROLLER...

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Page 3: ...Version REVISIONS Rev By Date Comments 1 0 A Sanchez Apr 20 2017 Initial release...

Page 4: ...ITH REGARD TO THIS MATERIAL INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE This document contains proprietary and confidential information...

Page 5: ...2 4 8 SP4 Terminal PC or General Purpose port 7 2 4 9 SP1 Port 7 2 4 10 SP2 Port 7 2 4 11 SDLC Port SP3 7 2 4 12 SP5 Port 7 2 4 13 Fuse and Switch 8 2 4 14 Active LED 8 2 4 15 Aux Switch 8 2 5 Interna...

Page 6: ...4 3 Trouble Shooting Analysis 21 4 3 1 DAT 21 APPENDIX 22 APPENDIX A ASSEMBLY DRAWINGS 23 APPENDIX B BILL OF MATERIALS 51 APPENDIX C CONNECTOR S DETAIL 52 APPENDIX D UPDATING KERNEL AND UBOOT 56...

Page 7: ...es on the Front Panel of FleX Rack Mount Controller 4 Figure 4 Hardware Interfaces on Back Panel of FleX Shelf Mount Controller 5 Figure 5 Hardware Interfaces on Back Panel of FleX Rack Mount Controll...

Page 8: ...enefits The controller can be used in ATC and NEMA Cabinets Simultaneously supports multiple transportation software applications Multi tasking ability minimizes the amount of hardware required at int...

Page 9: ...d from 1 2Kbps to 115 2Kbps these ports SP1 SP2 and SP4 are available over DB 9 female connectors SP1 and SP2 ports are located on the back panel and SP4 port is located on front panel this port is us...

Page 10: ...et Ports A Linux console is configured at power up to a speed of 115 2Kbps no parity 8 bits and one stop bit 2 3 Enclosure The FleX Controller is divided in two model lines according of the mounting s...

Page 11: ...the front panel on both model lines are the following Figure 2 Figure 3 power switch fuse holder auxiliary switch SP4 serial port 2 Ethernet ports USB connector datakey receptacle SD card receptacle s...

Page 12: ...thernet ports two asynchronous ports over DB 9 female connectors two synchronous ports over a DB 15 and a DB 25 female connectors 64 input ports and 64 output ports distributed in the C1S and C11S con...

Page 13: ...ent of the LCD menus confirm status modify timing parameters setting date and time configuring serial ports and all other interaction with the traffic application 2 4 6 Ethernet Ports There are five E...

Page 14: ...r leds Tx and Rx It is labeled as SP2 This port uses RS 232 asynchronous serial communications with software selectable speed from 1 2Kbps to 115 2Kbps with a default speed of 9 6Kbps 2 4 11 SDLC Port...

Page 15: ...6 Auxiliary Switch codes 2 5 Internal Construction Sub Assemblies This section briefly describes the construction and operation of each sub assembly of the FleX controller indicating the interface co...

Page 16: ...blies installed on the controller 2 5 1 2 Engine Board Sub Assembly M52284A This module is the brain of the FleX Controller all computational functions are concentrated here it contains the CPU memory...

Page 17: ...s and its connectors are accessible through the front panel This sub assembly is installed only if the controller s model requires it The board hardware features are A Wi Fi 802 11 Module SD card rece...

Page 18: ...status for the communication ports Circuitry to provide 5V isolated 2 5 2 2 Field I O Board Sub Assembly M58573A This sub assembly provide input and output ports to interact to the external world The...

Page 19: ...board also has a circuit to define the trip and recover window for the AC power input this is a factory set adjustment and should not be changed The default is 85VAC for power down and 90VAC for power...

Page 20: ...into DC FOR HOST header on Control Signals board M58574A Harness FIO C S Only applies to the models that possess the feature of the FIO Connect FIO housing into P1 header on Field I O board M58573A co...

Page 21: ...Input voltage 85 to 135 VAC at 60Hz 3Hz Temperature range 37C to 74C 34F to 165F Relative humidity 0 to 95 non condensing Dimensions 5 25 H x 12 5 W x 7 D Mounting method Shelf mounted Note All dimen...

Page 22: ...ER Input voltage 85 to 135 VAC at 60Hz 3Hz Temperature range 37C to 74C 34F to 165F Relative humidity 0 to 95 non condensing Dimensions 5 25 H x 19 W x 7 D Mounting method Rack mounted Note All dimens...

Page 23: ...ilesystem and drives such root filesystem atc sram dev shm Configures the Ethernet with default parameters Eth0 IP Address 192 168 2 234 Netmask 255 255 254 0 Gateway 192 168 2 1 Eth1 IP Address 192 1...

Page 24: ...description Linux version 2 6 39 4mau mguerrero MGUERRERO gcc version 4 1 2 Sourcery G Lite 4 1 69 81 Wed Feb 8 11 48 40 PST 2017 bootconsole udbg0 enabled setup_arch bootmem mpc836x_mds_setup_arch a...

Page 25: ...uler deadline registered io scheduler cfq registered default Serial 8250 16550 driver 4 ports IRQ sharing disabled serial8250 0 ttyS0 at MMIO 0xe0004500 irq 20 is a 16550A console ttyS0 enabled bootco...

Page 26: ...ub 1 0 1 0 1 port detected usbcore registered new interface driver uas Initializing USB Mass Storage driver usbcore registered new interface driver usb storage USB Mass Storage support registered NONE...

Page 27: ...a mode Empty flash at 0x031a4118 ends at 0x031a4800 Empty flash at 0x031a507c ends at 0x031a5800 Welcome to McCain EB III Embedded Linux Environment WARNING The default password for the root account i...

Page 28: ...in order to set the AC input hysteresis between power failure and power restoration this is a factory set parameter and should never need further maintenance 4 3 Trouble Shooting Analysis A visual ins...

Page 29: ...22 APPENDIX...

Page 30: ...CONTROLLER M73101SA FLEX SHELF MOUNT CONTROLLER CALTRANS M73101SW FLEX SHELF MOUNT CONTROLLER WIFI M73101SWA FLEX SHELF MOUNT CONTROLLER WIFI CALTRANS M73101R FLEX RACK MOUNT CONTROLLER M73101RA FLEX...

Page 31: ...24 DRAWING TITLE M73101S FLEX SHELF MOUNT CONTROLLER...

Page 32: ......

Page 33: ...T CONTAINS INFORMATION PROPRIETARY WITH McCAIN INC AND MAY NOT BE REPRODUCED OR 2365 OAK RIDGE WAY NOTES CONNECT HARNESS AS FOLLOW 1 AC IN TO AC INPUT OF M58574A CONTROL SIGNAL BOARD HOSTBOARD TO P3 O...

Page 34: ...FleX Controller User Manual 25 Version 1 0 DRAWING TITLE M73101SA FLEX SHELF MOUNT CONTROLLER CALTRANS...

Page 35: ......

Page 36: ...TROL SIGNALS BOARD CN2 TO CN2 OF M45891 POWER SUPPLY ASSEMBLY 5V 12V 24V DC IN TO DC INPUT OF M58574A CONTROL SIGNALS BOARD F S TO SWITCH FUSE OF M58574A CONTROL SIGNAL BOARD AC IN TO AC INPUT OF M585...

Page 37: ...26 DRAWING TITLE M73101SW FLEX SHELF MOUNT CONTROLLER WIFI...

Page 38: ......

Page 39: ...8574A CONTROL SIGNAL BOARD AC IN TO AC INPUT OF M58574A CONTROL SIGNAL BOARD D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY WITH McCAIN INC AND MAY NOT...

Page 40: ...FleX Controller User Manual 27 Version 1 0 DRAWING TITLE M73101SWA FLEX SHELF MOUNT CONTROLLER WIFI CALTRANS...

Page 41: ......

Page 42: ...S CONNECT HARNESS AS FOLLOW 1 HOSTBOARD TO P3 OF M58570A HOST BOARD CTRL SGNLS TO DC FOR HOST OF M58574A CONTROL SIGNALS BOARD FIO TO P1 ON M58573A FIELD I O BOARD C S TO DC FOR FIO OF M58574A CONTROL...

Page 43: ...28 DRAWING TITLE M73101R FLEX RACK MOUNT CONTROLLER...

Page 44: ......

Page 45: ...USE OF M58574A CONTROL SIGNAL BOARD AC IN TO AC INPUT OF M58574A CONTROL SIGNAL BOARD Controller Wiring D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY W...

Page 46: ...FleX Controller User Manual 29 Version 1 0 DRAWING TITLE M73101RA FLEX RACK MOUNT CONTROLLER CALTRANS...

Page 47: ......

Page 48: ...RACK MOUNT CONTROLLER CALTRANS SLDDRW M73101RA G V 01 30 2017 Controller Wiring NOTES 1 CONNECT HARNESS 1 AS FOLLOW HOSTBOARD TO P3 OF M58570A HOST BOARD CTRL SGNLS TO DC FOR HOST OF M58574A CONTROL...

Page 49: ...30 DRAWING TITLE M73101RW FLEX RACK MOUNT CONTROLLER WIFI...

Page 50: ......

Page 51: ...O SWITCH FUSE OF M58574A CONTROL SIGNAL BOARD AC IN TO AC INPUT OF M58574A CONTROL SIGNAL BOARD D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY WITH McCA...

Page 52: ...FleX Controller User Manual 31 Version 1 0 DRAWING TITLE M73101RWA FLEX RACK MOUNT CONTROLLER WIFI CALTRANS...

Page 53: ......

Page 54: ...RACK MOUNT CONTROLLER WIFI CALTRANS SLDDRW M73101RWA G V 01 27 2017 NOTES 1 CONNECT HARNESS AS FOLLOW HOSTBOARD TO P3 OF M58570A HOST BOARD CTRL SGNLS TO DC FOR HOST OF M58574A CONTROL SIGNALS BOARD...

Page 55: ...LER M59912 HARN SET FLEX CONTROLLER W OUT FIO M59322 HARN LCD 20 COND RIBBON CABLE FLEX M59323 HARN 10POS FIO TO HOSTBOARD FLEX M59324 HARN 20POS SERIAL TO HOSTBOARD FLEX M59325 HARN 26POS SERIAL TO H...

Page 56: ...FleX Controller User Manual 33 Version 1 0 DRAWING TITLE M59320 HARN SET FLEX CONTROLLER...

Page 57: ......

Page 58: ...1 14 20 GA 19STR RED M13892 3 5 CN2 2 5VDC 1 DC IN 4 1 15 20 GA 19STR RED WHT M13891 3 5 CN2 4 GND 1 DC IN 3 1 16 20 GA 19STR RED WHT M13891 3 5 CN2 5 GND 1 DC IN 2 1 17 20 GA 19STR BLACK M13846 5 0...

Page 59: ...34 DRAWING TITLE M59912 HARN SET FLEX CONTROLLER W OUT FIO...

Page 60: ......

Page 61: ...GA 19STR RED WHT M13891 3 5 CN2 4 GND 1 DC IN 3 1 13 20 GA 19STR RED WHT M13891 3 5 CN2 5 GND 1 DC IN 2 1 14 20 GA 19STR BLACK M13846 5 0 F S 2 AC 1 FUSE 2 2 15 20 GA 19STR BLACK M13846 5 0 F S 1 AC 1...

Page 62: ...FleX Controller User Manual 35 Version 1 0 DRAWING TITLE M59322 HARN LCD 20 COND RIBBON CABLE FLEX...

Page 63: ......

Page 64: ...36 DRAWING TITLE M59323 HARN 10POS FIO TO HOSTBOARD FLEX...

Page 65: ......

Page 66: ...FleX Controller User Manual 37 Version 1 0 DRAWING TITLE M59324 HARN 20POS SERIAL TO HOSTBOARD FLEX...

Page 67: ......

Page 68: ...38 DRAWING TITLE M59325 HARN 26POS SERIAL TO HOSTBOARD FLEX...

Page 69: ......

Page 70: ...FleX Controller User Manual 39 Version 1 0 DRAWING TITLE M59326 HARN 20POS WIFI TO HOSTBOARD FLEX...

Page 71: ......

Page 72: ...L FLEX CONTROLLER M59381 MODULE BACK PANEL FLEX CONTROLLER FIO M59415 MODULE BOTTOM PANEL FLEX CONTROLLER RACK MOUNTING CONTROLLERS MODULES M73123 MODULE FRONT PANEL FLEX RM CONTROLLER M59661 MODULE F...

Page 73: ...FleX Controller User Manual 41 Version 1 0 DRAWING TITLE M73122 MODULE FRONT PANEL FLEX CONTROLLER...

Page 74: ...H SS 2 13 M11622 SCREW 6 32 X 1 4 PH PN SS 2 14 M73097A ASSY PCB SD CARD USB AND DK FLEX CONTROLLER TH 1 15 M52284A ASSY PCB 2070 1C ENGINE 1 16 M11625 SCREW 4 40 X 1 4 PH PN SS 10 17 M11717 WASHER 4...

Page 75: ...42 DRAWING TITLE M58997 MODULE FRONT PANEL FLEX CONTROLLER WIFI...

Page 76: ...58995 WIFI ANTENNA SUPPORT FLEX 1PR 12 M59351 BRACKET L PCB MOUNT 6 32 STEEL 2 13 M11706 WASHER 6 INT TOOTH SS 2 14 M11622 SCREW 6 32 X 1 4 PH PN SS 2 15 M58572A ASSY PCB WIFI FLEX TH 1 16 M52284A ASS...

Page 77: ...FleX Controller User Manual 43 Version 1 0 DRAWING TITLE M59890 MODULE BACK PANEL FLEX CONTROLLER...

Page 78: ...PN SS 4 5 M58571A ASSY PCB SERIAL INTERFACE FLEX TH 1 REVISIONS REV ECN DESCRIPTION DATE DWN A EC 160025 INITIAL RELEASE JANUARY 31 2017 J G D C B A A B C D 1 2 3 5 6 7 8 8 7 6 5 4 3 2 1 TITLE SIZE B...

Page 79: ...44 DRAWING TITLE M59381 MODULE BACK PANEL FLEX CONTROLLER FIO...

Page 80: ...2 FIELD I O 2070 2 6 M58573A ASSY PCB FIELD I O BOARD FLEX 1 7 M11622 SCREW 6 32 X 1 4 PH PN SS 4 8 M11706 WASHER 6 INT TOOTH SS 4 9 M58571A ASSY PCB SERIAL INTERFACE FLEX TH 1 Front View Exploded Vi...

Page 81: ...FleX Controller User Manual 45 Version 1 0 DRAWING TITLE M59415 MODULE BOTTOM PANEL FLEX CONTROLLER...

Page 82: ...036 062 C PANDUIT GES62F C 283ft 3 M11706 WASHER 6 INT TOOTH SS 13 4 M11611 SCREW 6 32 X 3 8 PH PN SS 5 5 M59669 BUMPER PUSH FIT FOOT 4 6 M58992 BOTTOM PANEL FLEX CONTROLLER 1 7 M58996 PANEL PWR SUP...

Page 83: ...46 DRAWING TITLE M73123 MODULE FRONT PANEL FLEX RM CONTROLLER...

Page 84: ...LEX CONTROLLER TH 1 13 M59351 BRACKET L PCB MOUNT 6 32 STEEL 2 14 M11625 SCREW 4 40 X 1 4 PH PN SS 12 15 M11717 WASHER 4 SPLIT SLOCK 12 16 M52284A ASSY PCB 2070 1C ENGINE 1 17 M66392 STANDOFF 4 40 X3...

Page 85: ...FleX Controller User Manual 47 Version 1 0 DRAWING TITLE M59661 MODULE FRONT PANEL FLEX RM CONTROLLER WIFI...

Page 86: ...WASHER 6 INT TOOTH SS 2 12 M11622 SCREW 6 32 X 1 4 PH PN SS 2 13 M58572A ASSY PCB WIFI FLEX TH 1 14 M59351 BRACKET L PCB MOUNT 6 32 STEEL 2 15 M11625 SCREW 4 40 X 1 4 PH PN SS 12 16 M11717 WASHER 4 S...

Page 87: ...48 DRAWING TITLE M59925 MODULE BACK PANEL FLEX RM CONTROLLER...

Page 88: ...PN SS 4 REVISIONS REV ECN DESCRIPTION DATE DWN A EC 160038 INITIAL RELEASE DECEMBER 22 2016 J G Top View Front View Exploded View M59925 12 22 2016 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 REV J...

Page 89: ...FleX Controller User Manual 49 Version 1 0 DRAWING TITLE M59663 MODULE BACK PANEL FLEX RM CONTROLLER FIO...

Page 90: ...8 PH FH SS 100 DEG BLACK 4 5 M64054 C1 BRACKET 2070 2 FIELD I O 2070 2 6 M58573A ASSY PCB FIELD I O BOARD FLEX 1 7 M11622 SCREW 6 32 X 1 4 PH PN SS 4 8 M11706 WASHER 6 INT TOOTH SS 4 9 M58571A ASSY PC...

Page 91: ...50 DRAWING TITLE M59666 MODULE BOTTOM PANEL FLEX RM CONTROLLER...

Page 92: ...11 SCREW 6 32 X 3 8 PH PN SS 5 3 M14679 GROMMET EDGE 036 062 C PANDUIT GES62F C 283ft 4 M59669 BUMPER PUSH FIT FOOT 4 5 M58996 PANEL PWR SUP CONTROL SIGNALS FLEX 1 6 M11706 WASHER 6 INT TOOTH SS 13 7...

Page 93: ...FleX Controller User Manual 51 Version 1 0 APPENDIX B BILL OF MATERIALS...

Page 94: ...00 EA 1 A M59890 MODULE BACK PANEL FLEX CONTROLLER W OUT FIO A 1 00 EA 1 A M59912 HARN SET FLEX CONTROLLER W OUT FIO A 1 00 EA 1 A M73122 MODULE FRONT PANEL FLEX CONTROLLER A 1 00 EA 2 M11622 SCREW 6...

Page 95: ...M66261 KEYPAD 7ROWX4COL W 14POS HEADER BOX 1 00 EA INPLAY TECHNOLOGIES CUSTOM MADE FOR MCCAIN 2 M66392 STANDOFF 4 40 X 3 16 11 16 HEX F F AL MOUSER 2 00 EA FASCOMP FC2060 440 A 2 A M73097A ASSY PCB SD...

Page 96: ...M34653 RES 100 OHM 1 8W 5 SM 0805 RESISTOR CHIP 8 00 EA PANASONIC ERJ 6GEYJ101V R14 R16 R17 R18 R19 R20 R21 R22 M34661 TRANSISTOR PNP BC807 25LT1 SOT 23 2 00 EA ON SEMICONDUCTOR BC807 25LT1 Q1 Q2 ON S...

Page 97: ...PANEL FLEX CONTROLLER A 1 00 EA Level A Part Number Description Rev Level Quantity U of M Manufacturer Manufacturer s Part Number 0 A M73101SW FLEX SHELF MOUNT CONTROLLER WIFI A 1 00 EA 1 M14691 BUSHI...

Page 98: ...00 FT NATIONAL WIRE CABLE COR MIL W 16878 2 2 M13892 WIRE 20 RD 19STR NB1932N 2 1 71 FT NATIONAL WIRE CABLE COR NB1932N 2 2 M13906 WIRE 20 ORG 19STR 0 30 FT NATIONAL WIRE CABLE COR MIL W 16878 2 3 2 M...

Page 99: ...0 DEG BLACK 4 00 EA 1 A M58993 TOP PANEL FLEX CONTROLLER A 1 00 EA 2 M11913 NUT SELF CLINCH PEM CLS 440 2 SS 12 00 EA 2 M19332 AL SHT 5052 063X48X120 0 880 LBS SQFT 1 47 LB 2 M54711 CABLE TIE MOUNT PE...

Page 100: ...IC FERRITE CHIP 100 OHM 4A SMD 0805 4K REEL 2 00 EA TDK MPZ2012S101A FB2 FB3 TDK MPZ2012S101AT000 M34633 IC SN74LVC08APW QUAD 2 IN AND TSSOP 14 2 00 EA NXP 74LVC08APW 118 U21 U30 TEXAS INSTRUMENTS SN...

Page 101: ...W 5 SMD 0603 5K REEL 67 00 EA DALE CRCW060310K0JNEA R1 R116 R117 R119 R121 R124 R125 R129 R131 R137 R138 R139 R140 R145 R146 R148 R149 R15 R150 R151 R152 R153 R154 R155 R156 R159 R161 R162 R163 R164 R...

Page 102: ...SON AM MC 306 32 768K E3 EPSON AM MC 306 32 768K E3 ROHS M45116 CAP 1UF 25V 10 SMD 0603 4K REEL 7 00 EA MURATA GRM188R71E105KA12D C311 C312 C318 C332 C337 C347 C348 M46521 RES 0 0 OHM 1 10 W SMD 0603...

Page 103: ...IC SN74LVC541APW OCTAL BUFFER DRIVER TSSOP 20 2K REEL 4 00 EA TEXAS INSTRUMENTS SN74LVC541APWR U2 U4 U6 U7 TEXAS INSTRUMENTS SN74LVC541APWT M65416 INDUCTOR 10 uH 8A SMD 2 00 EA SUMIDA CDPH4D19FNP 100...

Page 104: ...00 EA DIGI KEY P24 3HTR ND R130 R132 PANASONIC ERJ3EKF24R3V M66102 RES 2 0 OHM 1 8W 1 SMD 0805 1 00 EA PANASONIC ERJ6RQF2R0V R165 VISHAY DALE CRCW08052R00FKEA M66103 IC MIC6315 29D2UY uP RESET CIRCUI...

Page 105: ...1 M66129 IC USB1T11AMTCX UNIVERSAL SERIAL BUS TRANSCEIVER 1 00 EA FAIRCHILD USB1T11AMTCX U26 M66132 IC SN74LVC74APW DUAL D TYPE FLIP FLOP TSSOP 14 1 00 EA TEXAS INSTRUMENTS SN74LVC74APWR U11 TEXAS INS...

Page 106: ...INSTRUMENTS SN74LV541ATPWT M69601 IC SN74LVC125APW QUAD BUS BUFFER 3SO TSSOP 14 2 00 EA TEXAS INSTRUMENTS SN74LVC125APWR U34 U9 TEXAS INSTRUMENTS SN74LVC125APWT M69602 CAP 0022MF 50V 10 CER SM 0603 2...

Page 107: ...E PWM BUCK CONTROLLER 1 00 EA NATIONAL SEMICONDUCTOR LM3743MM 300 U32 NATIONAL SEMICONDUCTOR LM3743MM 300 NOPB TI LM3743MM 300 NOPB M69956 IC DDR2 MEMORY 32Mx16 FBGA 84 5 00 EA MICRON MT47H32M16HR 25E...

Page 108: ...TRAIGHT TYPE 2 00 EA HIROSE PCN10 50P 2 54DSA P1 P2 HIROSE PCN10 50P 2 54DSA 72 2 M54808 SPACER 4 3 16L NYLON 4 00 EA RAF ELECTRONIC HARDWARE 1108 4 N 2 M56523 STANDOFF 4 40 X 11 32 1 4 Hex F F AL 4 0...

Page 109: ...P3 M30367 TRANSISTOR MOSFET P CHANN 60V 12A TO 220 1 00 EA MTP23P06V ON SEMI Q2 MTP23P06VG ON SEMI NTP2955G ON SEMI M30703 HEADER 10 20 100C BRKWY 025 SQ POST 1 00 EA 1 103783 0 TYCO P8 6 146261 0 TY...

Page 110: ...00 EA GRM2165C1H102JA01D MURATA C151 ECJ2VC1H102J PANASONIC ECU V1H102JCX PANASONIC M30323 TRANSISTOR FET SWITCHING 2N7002 SM SOT 23 1 00 EA 2N7002 7 F DIODES INC Q1 2N7002LT1G ON SEMICONDUCTOR 2N7002...

Page 111: ...R82 R83 R85 R89 R90 M34655 RES 150 OHM 1 4W 5 SM 1206 RESISTOR CHIP 1 00 EA CRCW1206150RJNEA DALE R1 ERJ 8GEYJ151V PANASONIC M34657 RES 330 OHM 1 8W 5 SMD 0805 5K REEL 10 00 EA ERJ 6GEYJ331V PANASONI...

Page 112: ...F 2KV 10 SM 1206 1000pF 4K REEL 9 00 EA 1206GC102KAT1A AVX C125 C126 C173 C174 C175 C176 C191 C80 C81 M65403 IC MAX3387E RS 232 TRANSCEIVER TSSOP 24 2 5K REEL 1 00 EA MAX3387EEUG T MAXIM U21 M65414 IC...

Page 113: ...DLW31S COMMON MODE SMD 1206 90 OHMS 100 MHZ 1 00 EA DLW31SN900SQ2B MURATA T1 DLW31SN900SQ2L MURATA M66354 TRANSFORMER HX1234 QUAD PORT 10 100 BASE T TX 1 1 RX 1 1 2 00 EA HX1234 PULSE XFMR1 XFMR3 HX12...

Page 114: ...X 3 4 ROLL OF 10 000 1 00 EA WP 229064 10 9 TYCO INCORPORATED M65041 IC MC9S12E64CFU MCU SMT FREESCALE SEMICONDUCTOR 1 00 EA MC9S12E64CFU MOTOROLA U18 MC9S12E64CFUE MOTOROLA M59327 HEADER 10 20 2R 1C...

Page 115: ...5 R7 R8 R9 PANASONIC ERJ 3GEYJ103V M34651 IC SN74LV125APW QUAD BUS BUFF TSSOP 14 2K REEL 1 00 EA TEXAS INSTRUMENTS SN74LV125APWR U4 TEXAS INSTRUMENTS SN74LV125APWT M34653 RES 100 OHM 1 8W 5 SM 0805 RE...

Page 116: ...IN SOT143 3K REEL 1 00 EA MICREL MIC6315 29D2UY U2 M66132 IC SN74LVC74APW DUAL D TYPE FLIP FLOP TSSOP 14 1 00 EA TEXAS INSTRUMENTS SN74LVC74APWR U3 TEXAS INSTRUMENTS SN74LVC74APWT M66133 LED R 1 6X0 8...

Page 117: ...ONIX PW205030001B U1 2 A M58995 WIFI ANTENNA SUPPORT FLEX A 1 00 EA 3 M62920 LEXAN CLEAR 118 52 X 100 SG308 CLEAR MATTE 0 01 SH 2 A M59148 FRONT PANEL FLEX CONTROLLER A 1 00 EA 3 M11958 STUD SELF CLIN...

Page 118: ...EA KEYSTONE 708 2 M59352 SWITCH ROCKER SPST FAST TERMINAL W GUARD 4A 125VAC 1 00 EA C K COMPONENTS D102J12B215PQA 2 M59893 WIFI ANTENNA 2 4GHz CABLE 100mm SMT MALE ADHESIVE 1 00 EA MOLEX LLC 047950000...

Page 119: ...ATED STRIP 37 00 EA TYCO INCORPORATED 770476 2 2 M34262 HOUSING 5POS SL 156 W LK RAMP 2 00 EA TYCO INCORPORATED 640250 5 2 M40009 WIRE 20 BRN 19STR 0 71 FT 2 M40010 WIRE 20 PUR 19STR 0 71 FT NATIONAL...

Page 120: ...6 R27 R28 R29 R34 R46 R47 R52 R53 R54 R55 R60 R61 R62 R63 M34640 CAP 1MF 25V 10 SMD 0603 4K REEL 47 00 EA MURATA GRM188R71E104KA01D C1 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C...

Page 121: ...VER SOIC 16 2 5K REEL 1 00 EA TEXAS INSTRUMENTS SN65LBC175ADR DV2 M66353 FILTER DLW31S COMMON MODE SMD 1206 90 OHMS 100 MHZ 1 00 EA MURATA DLW31SN900SQ2B T1 MURATA DLW31SN900SQ2L M66356 DIODE PRTR5V0U...

Page 122: ...CABLE IDC NOVO CTR MIL 1 00 EA TYCO 1658622 6 TYCO INCORPORATED 746288 6 M24757 CONN 26 COND RIBBON DIP PLUG 1X 1 C 1 00 EA TYCO INCORPORATED TAMP746610 6 M35343 CABLE 28AWG 13PR FLAT N TWIST AMPHENO...

Page 123: ...630 OPTOCOUPLER SO 8 1 5K REEL 5 00 EA AVAGO HCPL 0630 500E OP1 OP2 OP3 OP4 OP5 M44241 RES 150K 0 063W 5 ARRAY 10 TERM 8 RESISTORS 8 00 EA PANASONIC EXBA10P154J SIP11 SIP13 SIP15 SIP2 SIP4 SIP6 SIP8 S...

Page 124: ...KEMET T491B106M020AT M58958 DC TO DC CONVERTER ISO 12V INPUT 12V OUTPUT 3W 1 00 EA MURATA MEE3S1212SC DC2 M58959 DC TO DC CONVERTER ISO 12V INPUT 5V OUTPUT 2W 1 00 EA MURATA NML1205SC DC1 M59323 HARN...

Page 125: ...M64054 C1 BRKT 2070 2 FIELD I O 2070 CONTROLLER A 2 00 EA 3 M11892 NUT SELF CLINCH PEM CLS 632 2 SS 4 00 EA 3 M11913 NUT SELF CLINCH PEM CLS 440 2 SS 4 00 EA 3 M19332 AL SHT 5052 063X48X120 0 880 LBS...

Page 126: ...3 LITTELFUSE V150LA20AP MAIDA DEVELOPMENT CO D6521ZOV151RA20 M16914 CAP 470MF 50V 20 ALEL RADIAL 1 00 EA CDE 226H471P050SP C4 NIC COMPONENTS CORP NRWA471M50V12 5X20F NICHICON UVZ1H471MHD NIPPON NRWA47...

Page 127: ...PHILIPS 2N7002 T R VISHAY 2N7002 T1 ZETEX 2N7002TA M34577 DIODE BRIDGE HDO4 T FW SM 8A 1 00 EA DIODES INC HD04 T DB1 M34632 IC SN74LV74APW DUAL D TYPE FLIP FLOP TSSOP 14 1 00 EA TEXAS INSTRUMENTS SN74...

Page 128: ...BRACON ABLSG 15 360MHZ D 2 Y T Y1 M46616 IC MC33161 VOLTAGE MONITOR 2CH SOIC 8 1 00 EA ON SEMICONDUCTOR MC33161DR2 U2 ON SEMICONDUCTOR MC33161DR2G M58574 PCB CONTROL SIGNALS FLEX CONTROLLER REV A 1 00...

Page 129: ...020 5376 0 2 A M58992 BOTTOM PANEL FLEX CONTROLLER A1 1 00 EA TIGER DRYLAC RAL 7016 3 M19332 AL SHT 5052 063X48X120 0 880 LBS SQFT 0 98 LB 3 M54711 CABLE TIE MOUNT PEM TD 40 4 ZI 8 00 EA 3 M65624 POWD...

Page 130: ...T 3U RIGHT SIDE FLEX RM CONTROLLER A 1 00 EA 1 A M59665 TOP PANEL FLEX RM CONTROLLER A 1 00 EA 1 A M59666 MODULE BOTTOM PANEL FLEX RM CONTROLLER A1 1 00 EA 1 A M59668 BRACKET 3U LEFT SIDE FLEX RM CONT...

Page 131: ...BOX 1 00 EA INPLAY TECHNOLOGIES CUSTOM MADE FOR MCCAIN 2 M66392 STANDOFF 4 40 X 3 16 11 16 HEX F F AL MOUSER 2 00 EA FASCOMP FC2060 440 A 2 A M73097A ASSY PCB SD CARD USB AND DK FLEX CONTROLLER TH A 1...

Page 132: ...M11622 SCREW 6 32 X 1 4 PH PN SS 4 00 EA 2 M11671 JACKSCREW 4 40 X 1 4 M F TAP FOR D CONN 8 00 EA KEYSTONE 7228 2 M11706 WASHER 6 INT TOOTH SS 4 00 EA 2 A M58571A ASSY PCB SERIAL INTERFACE FLEX TH A...

Page 133: ...MDL 2 R BUSSMAN MDL 2 BK BUSSMAN MDL2 LITTLEFUSE 313002 2 M41113 NUT 2 56 HEX SS 6 00 EA 2 M46871 CLIP ON MOUNTING CLEAN AND BRIGHT FINISH 1 00 EA TECH ETCH 182RF9C070L 2 18 02 2 A M52284A ASSY PCB 2...

Page 134: ...OL W 14POS HEADER BOX 1 00 EA INPLAY TECHNOLOGIES CUSTOM MADE FOR MCCAIN 2 M66392 STANDOFF 4 40 X 3 16 11 16 HEX F F AL MOUSER 2 00 EA FASCOMP FC2060 440 A 1 A M59663 MODULE BACK PANEL FLEX RM CONTROL...

Page 135: ...67 WIRE TIE 8 NATURAL TYTON T50R9M4 2 00 EA 2 M14679 GROMMET EDGE 036 062 C PANDUIT GES62F C 0 28 FT PANDUIT CORP GES62F C 2 A M45891 ASSY PWR SUP W BACKUP CAPACITOR B 1 00 EA 2 A M58574A ASSY PCB CON...

Page 136: ...GNAL 1 SP5 TxD 2 SP5 RxD 3 SP5 TxC 4 SP5 RxC 5 SP3 TxD 6 SP3 RxD 7 SP3 TxC 8 SP3 RxC 9 Linesync 10 NReset 11 PowerDown 12 BIAS 5 VDC 13 DCG 2 14 SP5 TxD 15 SP5 RxD 16 SP5 TxC 17 SP5 RxC 18 SP3 TxD 19...

Page 137: ...RxD 14 NC 15 RxCLK The unit has three RS 232 asynchronous serial communication ports with software selectable speed from 1 2Kbps to 115 2Kbps these ports are available over DB 9 female connectors SP4...

Page 138: ...output ports in the connectors C1S and C11S located on the Back Panel e Pin assignment of the C11S connector C11S connector pin out PIN FUNCTION PIN FUNCTION 1 O56 19 I52 2 O57 20 I53 3 O58 21 I54 4...

Page 139: ...4 O31 60 I21 86 O43 9 O7 35 O32 61 I22 87 O44 10 O8 36 O33 62 I23 88 O45 11 O9 37 O34 63 I28 89 O46 12 O10 38 O35 64 I29 90 O47 13 O11 39 I0 65 I30 91 O48 14 DGND 40 I1 66 I31 92 DGND 15 O12 41 I2 67...

Page 140: ...ing the following steps incorrectly could cause controller malfunctions or permanent damage Follow the next steps to update the FleX controller Linux Kernel and U Boot Install the computer and the con...

Page 141: ...the link Proceed to update the U Boot u bootEBIII bin Be careful to not turn OFF the controller or interrupting the network link between the controller and computer Type the following to update the U...

Page 142: ...update the root file system rootfs_EBIII by typing the following erase 0XfE800000 0xFEFFFFFF tftp 0x1000000 rootfs_EBIII cp b 0x1000000 0Xfe800000 filesize Turn OFF and turn ON the controller the upda...