McConnel ROTA-ROLL Twose Series, Operator'S & Parts Manual

Page 1: ...Twose Series ROTA ROLL 3 6M Folding Roller Operator Parts Manual Publication 686 May 2016...

Page 2: ...to verify that your machine has been registered with McConnel Limited IMPORTANT During the initial bedding in period of a new machine it is the customer s responsibility to regularly inspect all nuts...

Page 3: ......

Page 4: ...mple may require particular care when packing to avoid damage in transit 1 04 This warranty does not extend to any product from which McConnel Ltd s serial number plate has been removed or altered 1 0...

Page 5: ...d be undertaken within two days of the failure Claims submitted for repairs undertaken more than 2 weeks after a failure has occurred or 2 days after the parts were supplied will be rejected unless th...

Page 6: ...e deemed to be a waiver of any other term 4 02 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall no...

Page 7: ...ces to avoid the entrapment with human body parts BS EN ISO 14120 2015 Safety of machinery Guards general requirements for the design and construction of fixed and movable guards BS EN 4413 2010 Hydra...

Page 8: ...ocation 4 Handling Pre Installation 5 Attachment Detachment Storage 6 Transport Work Positions 7 Additional Ballast 8 Brace System Adjustment 9 Maintenance 10 Lubrication Points 11 Parts Manual Rota R...

Page 9: ...esult in damage to either machine or equipment if not observed carefully NOTE An operating procedure technique etc which is considered essential to emphasis LEFT AND RIGHT HAND This term is applicable...

Page 10: ...aging to components and therefore not advisable MACHINE IDENTIFICATION Each machine is fitted with an identification plate with the following information 1 Machine Part Number 2 Machine Serial No 3 Ma...

Page 11: ...he likely presence of persons and or animals Never allow persons to stand near the machine when it is operating Replace missing or damaged safety decals immediately Ensure there is sufficient space be...

Page 12: ...4 COMPONENT IDENTIFICATION LOCATION 1 Main Beam 2 Roller Frame 3 Hitch 4 Rocker 5 Wheel Axle Assembly 6 Roller 7 Axle Bridge 8 Fold Ram 9 Adjustable Link 10 Machine Brace Position 11 Manual Holder...

Page 13: ...otal weight of the machine ensure the machine is in a balanced condition before lifting Keep all persons at a safe distance from the raised load Pre Attachment Before attaching the machine to the trac...

Page 14: ...d is fitted and connected Detaching the Machine Detachment of the machine is a reversal of the procedure above Ensure the site chosen for machine detachment is a firm level location for both safe park...

Page 15: ...ds as the weight of the machine may render driving difficult Work The procedure for moving the machine from transport to work position is as follows Release and remove the transport pin from its locki...

Page 16: ...uit requirements but the amount of ballast used in each must always be equal so that the rolling is even during work and the machine is evenly balanced for transportation It is important that any wate...

Page 17: ...ll require adjusting this is performed by altering the length of the adjustable link between the main beam and the rocker assembly Brace Adjustment Adjustment must only be made with the machine in the...

Page 18: ...Check and grease wheel bearings Inspect hoses for splits or damage Inspect hydraulics rams for signs of leaks or damage Laying Up Pre Storage Maintenance Ram rods should be closed or greased to prote...

Page 19: ...n Points The illustrations below indicate the locations of the machines lubrication points always grease the machine fully before use and prior to storage refer to maintenance schedule on previous pag...

Page 20: ...12 ROTA ROLL 3 6M Folding Roller Parts Manual...

Page 21: ...OLL 1 1 217 200 MAINFRAME MODULE 2 1 217 201 DRAWBAR MODULE 3 1 217 202 LEG AXLE MODULE 4 1 217 203 LIFT ANGLE MODULE 5 1 217 204 ROLLER MODULE 6 1 217 205 HYDRAULIC INSTALLATION 7 1 217 206 DECAL KIT...

Page 22: ...1 1 217 002 DRAWBAR 2 1 217 003 SLEW PIN 3 2 7560050 BUSH 4 1 05 264 07 SETSCREW 5 1 05 287 01 SELF LOCKING NUT 6 1 05 953 04 GREASE NIPPLE 7 2 5351 1 TOP PLATE 8 4 5351 2 CLAMP JAW 9 1 05 291 02 BOL...

Page 23: ...15 Twose Rota Roll MAINFRAME MODULE...

Page 24: ...351 1 TOP PLATE 9 4 5351 2 CLAMP JAW 10 1 46505 01 LITERATURE HOLDER 11 4 05 264 24 SETSCREW 12 2 05 264 25 SETSCREW 13 8 05 281 03 FLAT WASHER 14 6 05 281 10 FLAT WASHER 15 5 05 287 02 SELF LOCKING N...

Page 25: ...05 292 31 BOLT 4 8 05 291 38 BOLT 5 12 05 287 04 SELF LOCKING NUT 6 16 05 281 04 FLAT WASHER 7 2 45677 01 GREASING ASSEMBLY 8 2 T1698 PLUG 9 2 217 008F SPACER 10 1 217 022 CENTRE BEARING BRACE 11 4 05...

Page 26: ...PART No DESCRIPTION 217 202 LEG AXLE MODULE 1 1 217 005 ROLLER LEG 2 1 05 264 13 SETSCREW 3 4 T6935 BUSH 4 1 217 012 PIN 5 1 05 287 02 SELF LOCKING NUT 6 2 05 953 03 GREASE NIPPLE Twose Rota Roll LEG...

Page 27: ...19 Twose Rota Roll LIFT ANGLE MODULE...

Page 28: ...53 03 GREASE NIPPLE 8 2 05 264 13 SETSCREW 9 4 05 287 02 SELF LOCKING NUT 10 1 425845 SPRING DOWEL 11 4 7115208 BUSH 12 2 05 264 51 SETSCREW REF QTY PART No DESCRIPTION 217 023 SPRUNG LINK 1 1 217 023...

Page 29: ...217 004 RAM ASSEMBLY COMPLETE 1 4 08 297 02 BUSH 2 2 8650103 BONDED SEAL 3 2 901121 GREASE NIPPLE 4 1 21094 01A HYDRAULIC RAM 5 1 8130046 RESTRICTOR 6 1 8130048 RESTRICTOR 21094 02 SEAL KIT Twose Rot...

Page 30: ...BARREL 2 1 21096 01 PISTON ROD 3 1 42655 31 PISTON 4 1 42655 48 GLAND HOUSING 5 1 8629182 PISTON SEAL 6 1 8629183 BEARING RING 7 1 8600302 O RING 8 1 8600317 O RING 9 1 8629184 SEAL 10 1 8629227 SEAL...

Page 31: ...23 REF QTY PART No DESCRIPTION 217 205 HYDRAULIC INSTALLATION 1 2 217 004 RAM ASSEMBLY 2 4 10 002 64 HOSE 1 4 FS F90 x 5400mm Twose Rota Roll HYDRAULIC INSTALLATION...

Page 32: ...DECAL TWOSE 2 4 05 227 01 HAMMER SCREW 3 1 1335246 SERIAL No PLATE 4 1 1290664 DECAL MAX SPEED 20MPH 5 2 1540036 DECAL CHECK WHEEL TORQUE 6 11 T410201 DECAL GREASE GUN 7 1 09 821 27 DECAL READ INSTRU...

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Page 34: ...McConnel Limited Temeside Works Ludlow Shropshire SY8 1JL England Telephone 01584 873131 Facsimile 01584 876463 www mcconnel com...