Table of Contents
Page
Precautions
Recognize Precautionary Information ................................................ 1
General Operational Precautions ........................................................ 1
Operational Precautions ...................................................................... 2
Maintenance Precautions ..................................................................... 4
Precaution Decal’s ................................................................................ 5
Owners/Users Responsibility .............................................................. 6-7
Introduction
General Information .............................................................................. 7
Dock Leveler Stock Specifications ..................................................... 7
Component Identification ..................................................................... 8
Installation
Fixed Leveler .........................................................................................11
Manual Side Shift Leveler ................................................................... 12
Hydraulic Side Shift Leveler ............................................................... 15
Install Control Panel and Wiring ........................................................ 16
New Leveler Into Service .................................................................... 18
Operation
Theory ................................................................................................... 20
Operating Instructions ........................................................................ 21
Ramp Loading/Unloading Instructions ........................................ 22
End Loading/Unloading Instructions ........................................... 23
Maintenance
Service Dock Leveler ........................................................................... 24
Periodic Maintenance .......................................................................... 26
Adjustments
Adjust Main Pressure Relief ............................................................... 28
Leveler Pressure Relief ....................................................................... 29
Flow Control ......................................................................................... 29
Troubleshooting
Troubleshooting ................................................................................... 30
Parts
J -Box .................................................................................................... 34
Hose Routing ........................................................................................ 35
Platforms ............................................................................................... 36
Side Shift Cylinder ............................................................................... 38
Carriage ................................................................................................. 39
Hydraulic Components ........................................................................ 40
Hoist Cylinder Repair Parts ................................................................ 46
Lip Cylinder Repair Parts ................................................................... 47
Power Pack Assembly ........................................................................ 48
Remote Power Unit ............................................................................. 50
Miscellaneous
Customer Information ......................................................................... 53
Warranty ................................................................................................ Back Cover
