21
4111-0070 — May 2017
June 2017
OPERATION
The RRH dock leveler operating instructions
are divided into the two methods of loading and
unloading:
• For ramp loading and unloading, see Ramp
Loading/Unloading Instructions on page 22.
• For end loading and unloading, see End
Loading/Unloading Instructions on page 23.
O P E R AT I N G
INSTRUCTIONS
DANGER
• Read and follow all instructions, warnings, and maintenance
schedules in the manual and on placards.
• Operation and servicing of dock leveler is restricted to authorized
personnel.
• Before activating rail ramp, ensure lip avoids contact with rail car
sides and cargo. If lip does not lower to rail car bed, reposition rail
ramp or rail car.
•
Ensure that the rail car floor supports extended lip or the endload
arms are supported by the rail car floor before driving out onto rail
ramp.
• Stay clear of hinges and front and sides of moving rail ramp.
• Never use hands or equipment to raise or lower rail ramp platform
or lip.
• Never use damaged or malfunctioning rail ramp. Report problems
immediately to supervisor.
• Always store rail ramp upon completion of loading or unloading
product from rail car.
• DO NOT STAND in front of rail ramp unless ramp is securely
supported by maintenance props.
• Disconnect power and follow proper lockout/tagout procedures for
the rail ramp before doing any repair or inspection under the rail
ramp.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN DEATH OR OTHER SERIOUS INJURY.
RAIL RAMP LEVELERS
NORMAL OPERATION
1. To lower the rail ramp, depress and hold the LOWER
button until lip is supported by the rail car.
NOTE: At about 12” to 15” above dock height the rail
ramp will enter the float range.
STORING LEVELER
1. To store the rail ramp, depress and hold the RAISE
button until the rail ramp is slightly past the full
vertical position. Once ramp reaches slightly past the
full vertical position, release the RAISE button.
LIP OPERATION
1. To fold the lip the rail ramp must be in the lower mode.
With the LOWER button depressed simultaneously
depress the LIP button. With both buttons depressed,
the lip will fold.
2.
To extend the lip the rail ramp must be in the
raise mode. With the RAISE button depressed
simultaneously depress the LIP button. With both
buttons depressed the lip will extend.
NOTE: The lip will only operate while the rail ramp is
being operated outside the float range.
BELOW DOCK ENDLOADING
1.
Extend the endload arms. The endload arms must
contact the rail car floor to provide support for the
ramp. Depress and hold the LOWER button. Before the
leveler reaches the float range, simultaneously depress
the LIP button to fold the lip completely. Once the lip
is completely folded (pendant) the LIP button can be
released. Continue depressing the LOWER button until
the leveler reaches the float range. The rail ramp will
lower until the endload arms are supported by the rail
car floor. Endloads can now be removed from or placed
on the rail car.
2. Once endloads have been removed the rail ramp can
be placed into the rail car by depressing the RAISE
button. Once the rail ramp is outside the float range,
the lip can be extended by simultaneously depressing
the LIP button and the RAISE button. With the lip fully
extended, both buttons can be released. The rail ramp
can now be lowered or stored.
1.800.643.5424
Call for additional placards, or manuals, or with questions
regarding proper use, maintenance, and repair of dock leveler.
1751-0878 Rev B
Scan to view our owner’s/user’s
manuals online.
www.
DockSystemsInc
.com
Stay clear of dock leveler when transport vehicle
carrier is entering or leaving dock area.
DO NOT move or use the dock leveler if anyone is
under or in front of leveler.
Keep hands and feet clear of pinch points. Avoid
putting any part of your body near moving parts.
Only trained personnel should operate the dock
leveler.
DO NOT use a broken or damaged dock leveler.
Make sure proper service and maintenance
procedures have been performed on leveler before
using.
Transport vehicle wheels must be chocked unless
the vehicle restraint is used. Never remove the
wheel chocks until loading/unloading is finished
and transport vehicle driver has been given
permission to leave.
Make sure platform lip rests on the transport
vehicle bed with at least 4 in. (102 mm) of overlap.
Maintain a safe distance from side edges of leveler
during the loading/unloading process.