Care
Point:
Ensure the clutches are opened,
no gears engaged, no torque and
operate airbrake a minimum of 2
times.
1.
Run engine for 2 minute at 2000 rpm.
Care
Point:
Ensure airbrake is in a retracted
position.
2.
Stop engine.
Care
Point:
Ensure area around fill plug is
cleaned with solvent before
removing fill plug (3).
3.
Remove fill plug (3).
Care
Point:
Use a suitable container to catch
the excess fluid.
4.
Remove both drain plugs (1, 2).
Care
Point:
Allow approximately 5 minutes for
oil to drain.
5.
Let the oil drain completely.
Fill fluid - Clutch
Care
Point:
Renew washer on drain plug.
1
.
!
Install drain plug (2). 50 Nm
Care
Point:
The following process must be followed quickly, so the clutch fluid will not drain back into clutch sump.
Care
Point:
Ensure a
very clean
funnel and pipe are used.
Fill using
new
clutch oil only.
2
.
!
Fill clutch fluid to fill plug (3) level. Pentosin FFL-4
3
.
!
Install drain plug (1), torque to 10 Nm to avoid stress damage on threads.
4
.
!
Install fill plug (3), torque to 10 Nm to avoid stress damage on threads.
Care
Point:
Ensure the clutches are opened, no gears engaged, no torque.
Operate the airbrake a minimum of 2 times.
5
.
!
Run the engine for 2 minute at a fast idle speed of 2000 rpm.
Care
Point:
Ensure the airbrake is retracted.
6
.
!
Stop engine.
7
.
!
Remove fill plug (3).
Care
Point:
Use a suitable container to catch the excess fluid.
8
.
!
Remove drain plug (1).
Care
Point:
Approximately 1.0 litre of clutch fluid will be lost.
Flow of clutch oil will not stop completely.
9
.
!
Allow clutch oil to drain for 60 seconds.
Care
Point:
Drain plug (1) should remain removed.
10
.
Immediately top-up the clutch fluid within one minute until clutch fluid starts to drain out of fill point.
Care
Point:
Renew washer on drain plug.
11
.
Install drain plug (1). 50 Nm
12
.
Install fill plug (3), torque to 10 Nm to avoid stress damage on threads.
Care
Point:
Ensure the clutches are opened, no gears engaged.
Operate the airbrake a minimum of 2 times.
13
.
Run the engine for 2 minutes at fast idle speed of 2000 rpm.
14
.
Stop engine.
15
.
Top-up clutch fluid with 1.0 litres. Pentosin FFL-4
Care
Point:
Renew washer on fill plug (3).
16
.
Install the fill plug (3), torque fully. 50 Nm
17
.
Install components in reverse order.
172
Summary of Contents for MP4-12C
Page 1: ......
Page 35: ...5 Disc Cross Drilled Hole Chip on disc Do not renew disc 1 34 ...
Page 52: ...2 Detach union nut 2 M10 17 Nm 3 Loosen nut 3 4 Remove front brake hose 4 51 ...
Page 69: ...2 Detach union nut 2 M10 17 Nm 3 Loosen nut 3 4 Remove rear brake hose 4 68 ...
Page 98: ...Description Dimension Value Bolt Floor panel tunnel M6 x 16 10 Nm 97 ...
Page 104: ...1 Remove bolts 1 M6 x 20 4 Nm 2 Remove tyre spoilers 2 Remove front guide vanes 103 ...
Page 105: ...1 Remove screws 1 M6 x 16 6 Nm 2 Remove front guide vanes 2 Remove rear guide vanes 104 ...
Page 125: ...Description Dimension Value Track rod steering rack M14 30 Nm 124 ...
Page 194: ...4 Remove bolts 2 M6 x 20 8 Nm 5 Remove bolts 3 M6 x 16 8 Nm 193 ...
Page 195: ...5 Remove bolts 3 M6 x 16 8 Nm 6 Remove bolts 4 M6 x 16 8 Nm 194 ...
Page 196: ...6 Remove bolts 4 M6 x 16 8 Nm 7 Remove bodyside lower rear arrows 195 ...
Page 203: ...Description Dimension Value Clamp ISG to Throttle M6 5 Nm 202 ...
