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© 2011 Pentair Technical Products

87976519

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NOTE: Some of the information in this manual may not apply if a special unit was ordered. If 

additional drawings  for a special unit are necessary, they have been inserted. Contact Pentair 

Technical Products if further information is required.

TABLE OF CONTENTS

RECEIVING THE AIR CONDITIONER .............................................................................................................................................................. 3

TESTING THE HEAT EXCHANGER .................................................................................................................................................................. 3

INSTALLATION INSTRUCTIONS ..................................................................................................................................................................... 4

PRINCIPLES OF OPERATION ........................................................................................................................................................................... 4

MAINTENANCE ................................................................................................................................................................................................... 4

Air Movers .................................................................................................................................................................................................... 4

Ambient Air In/Out Screens ................................................................................................................................................................... 4

TX23 Series ................................................................................................................................................................................................... 5

TX23 Mounting Cutout Dimensions ................................................................................................................................................... 5

TX23 DC Model Drawing ........................................................................................................................................................................ 6

TX23 AC Model Drawing ......................................................................................................................................................................... 6

TX33 Series ................................................................................................................................................................................................... 7

TX33 Mounting Cutout Dimensions ................................................................................................................................................... 7

TX33 DC Model Drawing ........................................................................................................................................................................ 8

TX33 AC Model Drawing ......................................................................................................................................................................... 8

TX38 Series ................................................................................................................................................................................................... 9

TX38 Mounting Cutout Dimensions ................................................................................................................................................... 9

TX38 DC Model Drawing ......................................................................................................................................................................10

TX38 AC Model Drawing .......................................................................................................................................................................10

TX52 Series .................................................................................................................................................................................................11

TX52 Mounting Cutout Dimensions .................................................................................................................................................11

TX52 DC Model Drawing ......................................................................................................................................................................12

TX52 AC Model Drawing .......................................................................................................................................................................12

TX23 Components List ..........................................................................................................................................................................13

TX33 Components List ..........................................................................................................................................................................13

TX38 Components List ..........................................................................................................................................................................13

TX52 Components List ..........................................................................................................................................................................13

TX DC Wire Diagram (see label on unit for actual options) ......................................................................................................14

TX23 AC Wire Diagram (see label on unit for actual options) .................................................................................................15

TX33, TX38, TX52 AC Wire Diagram (see label on unit for actual options) .........................................................................15

TROUBLE SHOOTING AC Units ....................................................................................................................................................................16

Basic Trouble Shooting Check List .....................................................................................................................................................16

TROUBLE SHOOTING DC Units ...................................................................................................................................................................17

Basic Trouble Shooting Check List .....................................................................................................................................................17

WARRANTY ........................................................................................................................................................................................................18

RETURN AND REPAIR POLICY ......................................................................................................................................................................18

LIMITATION OF LIABILITY ..............................................................................................................................................................................19

Summary of Contents for CLIMAGUARD TX23

Page 1: ...v F P N 10 1008 221 Protecting Electronics Exceeding Expectations Pentair Technical Products 2100 Hoffman Way Anoka MN 55303 1 763 323 8200 1 763 576 3200 www McLeanCoolingTech com INSTRUCTION MANUAL CLIMAGUARD Heat Exchangers TX23 TX33 TX38 TX52 ...

Page 2: ...Series 7 TX33 Mounting Cutout Dimensions 7 TX33 DC Model Drawing 8 TX33 AC Model Drawing 8 TX38 Series 9 TX38 Mounting Cutout Dimensions 9 TX38 DC Model Drawing 10 TX38 AC Model Drawing 10 TX52 Series 11 TX52 Mounting Cutout Dimensions 11 TX52 DC Model Drawing 12 TX52 AC Model Drawing 12 TX23 Components List 13 TX33 Components List 13 TX38 Components List 13 TX52 Components List 13 TX DC Wire Diag...

Page 3: ...ight damages however we will assist you in any way possible TESTING THE HEAT EXCHANGER TEST FOR FUNCTIONALITY BEFORE MOUNTING THE HEAT EXCHANGER TO THE ENCLOSURE Refer to nameplate for proper electrical current requirements and then connect power cord to a properly grounded power supply Minimum circuit ampacity should be at least 125 of the amperage shown in the design data section for the appropr...

Page 4: ...maximum ambient temperatures indicated on the nameplate voids all warranties It is recommended that the warranty section of this manual be read in order to familiarize yourself with parameters of restricted operation MAINTENANCE Air Movers Air mover motors require no maintenance All bearings are lubricated during manufacturing for the life of the motor If the ambient air mover should fail it is no...

Page 5: ...448 XXX 48VDC 1 8 65 149 40 40 30 13 6 TX23 1416 XXX 115VAC 50 60 TBD 1 65 149 40 40 30 13 6 TX23 1426 XXX 230VAC 50 60 TBD 1 65 149 40 40 30 13 6 XXX will be replaced with a three digit number designating all desired options Consult the factory for specific model numbers TX23 Mounting Cutout Dimensions External Mounting Internal Mounting CUTOUT INSTRUCTIONS As viewed from outside of enclosure NOT...

Page 6: ...24 MOUNTING 20 10 ON BACK FACE 10 BEHIND FRONT COVER DETAIL A SCALE 500 AMBIENT AIR IN ENCLOSURE AIR IN CONTROLLER LED S AC HEATER POWER SEE DETAIL A IMPELLER POWER AND ALARM INTERFACE AMBIENT AIR OUT ENCLOSURE AIR OUT MOUNTING HARDWARE FOR FULLY RECESSED MOUNTING IS BEHIND REMOVEABLE FRONT COVER REMOVEABLE HANGING TABS 2 10 24 MOUNTING 20 10 ON BACK FACE 10 BEHIND FRONT COVER AMBIENT AIR IN ENCLO...

Page 7: ...848 XXX 48VDC 1 8 65 149 40 40 45 20 4 TX33 2816 XXX 115VAC 50 60 TBD 1 65 149 40 40 45 20 4 TX33 2826 XXX 230VAC 50 60 TBD 1 65 149 40 40 45 20 4 XXX will be replaced with a three digit number designating all desired options Consult the factory for specific model numbers TX33 Mounting Cutout Dimensions External Mounting Internal Mounting CUTOUT INSTRUCTIONS As viewed from outside of enclosure NOT...

Page 8: ...24 MOUNTING 24 12 ON BACK FACE 12 BEHIND FRONT COVER DETAIL A SCALE 500 AMBIENT AIR IN ENCLOSURE AIR IN CONTROLLER LED S AC HEATER POWER SEE DETAIL A IMPELLER POWER AND ALARM INTERFACE AMBIENT AIR OUT ENCLOSURE AIR OUT MOUNTING HARDWARE FOR FULLY RECESSED MOUNTING IS BEHIND REMOVEABLE FRONT COVER REMOVEABLE HANGING TABS 2 10 24 MOUNTING 24 12 ON BACK FACE 12 BEHIND FRONT COVER AMBIENT AIR IN ENCLO...

Page 9: ... 5648 XXX 48VDC 5 8 65 149 40 40 66 30 TX38 5616 XXX 115VAC 50 60 TBD 1 65 149 40 40 66 30 TX38 5626 XXX 230VAC 50 60 TBD 1 65 149 40 40 66 30 XXX will be replaced with a three digit number designating all desired options Consult the factory for specific model numbers TX38 Mounting Cutout Dimensions External Mounting Internal Mounting CUTOUT INSTRUCTIONS As viewed from outside of enclosure NOTE Da...

Page 10: ... 24 MOUNTING 28 14 ON BACK FACE 14 BEHIND FRONT COVER DETAIL A SCALE 500 AMBIENT AIR IN ENCLOSURE AIR IN CONTROLLER LED S AC HEATER POWER SEE DETAIL A IMPELLER POWER AND ALARM INTERFACE AMBIENT AIR OUT ENCLOSURE AIR OUT MOUNTING HARDWARE FOR FULLY RECESSED MOUNTING IS BEHIND REMOVEABLE FRONT COVER REMOVEABLE HANGING TABS 2 10 24 MOUNTING 28 14 ON BACK FACE 14 BEHIND FRONT COVER AMBIENT AIR IN ENCL...

Page 11: ...XXX 48VDC 7 8 65 149 40 40 100 45 3 TX52 8316 XXX 115VAC 50 60 4 3 6 7 1 65 149 40 40 100 45 3 TX52 8326 XXX 230VAC 50 60 2 2 3 4 1 65 149 40 40 100 45 3 XXX will be replaced with a three digit number designating all desired options Consult the factory for specific model numbers TX52 Mounting Cutout Dimensions External Mounting Internal Mounting CUTOUT INSTRUCTIONS As viewed from outside of enclos...

Page 12: ... 24 MOUNTING 32 16 ON BACK FACE 16 BEHIND FRONT COVER DETAIL A SCALE 500 AMBIENT AIR IN ENCLOSURE AIR IN CONTROLLER LED S AC HEATER POWER SEE DETAIL A IMPELLER POWER AND ALARM INTERFACE AMBIENT AIR OUT ENCLOSURE AIR OUT MOUNTING HARDWARE FOR FULLY RECESSED MOUNTING IS BEHIND REMOVEABLE FRONT COVER REMOVEABLE HANGING TABS 2 10 24 MOUNTING 32 16 ON BACK FACE 16 BEHIND FRONT COVER AMBIENT AIR IN ENCL...

Page 13: ...acitors NA NA S 1353 1 52 6084 02 Service Cord Harness 09 3001 89 09 3001 89 52 6035 138 52 6035 139 TX38 Components List Part Description Part Number 24VDC 48VDC 115VAC 230VAC Air Movers 10 1091 12 10 1091 109 10 1091 132 10 1091 133 Controller Generic may vary w options E117E000 E117E000 NA NA Thermostat NA NA 10 1061 16 10 1061 16 Capacitors NA NA 52 6031 03 52 6084 05 Service Cord Harness 09 3...

Page 14: ... 2011 Pentair Technical Products 87976519 14 TX DC Wire Diagram see label on unit for actual options GROUND ALARM LOOP INTERNAL IMPELLER EXTERNAL IMPELLER CONTROLLER ON NOTE SWITCH SETTINGS ...

Page 15: ...Wire Diagram see label on unit for actual options TX33 TX38 TX52 AC Wire Diagram see label on unit for actual options SERVICE CORE INTERNAL FAN EXTERNAL FAN THERMOSTAT SERVICE CORE RUN CAPACITOR RUN CAPACITOR INTERNAL IMPELLER EXTERNAL IMPELLER THERMOSTAT ...

Page 16: ...id both air movers come on when the thermostat was turned down YES proceed to step 5 NO possible problem Defective thermostat Replace part 5 Are both air movers running If not the unit will not cool properly 6 Check ambient air mover for airflow Is there airflow YES proceed to step 7 NO possible problem Defective thermostat Open motor winding Stuck air mover motor Obstructed wheels blades Repair o...

Page 17: ...EEN following the self test RED indicates a fault YES unit is working properly NO identify which alarm is activated Note the Composite Alarm LED will also light if any other alarm activates Ambient air mover OR Enclosure air mover Open motor winding Stuck air mover motor Obstructed blades Repair or Replace defective part Hi Lo Temperature If the enclosure temperature is outside the nameplate tempe...

Page 18: ...hout written Pentair Technical Products approval Pentair Technical Products must be notified of a claim in writing not later than fourteen 14 days from the date when Buyer has become aware of such occurrence or where the defect is such that it may cause damage immediately such notice containing a description of how the defect manifests itself Failure to provide such prompt notice to Pentair Techni...

Page 19: ...material will be scrapped and all shipping expenses and corresponding analysis fees will be billed to Buyer E At Buyer s request Failure Analysis can be provided by Pentair Technical Products for warrantable goods at no charge Failure analysis for non warranty repairs are subject to a 100 per hour Engineering charge plus any other incurred testing costs F All returned merchandise must be sent to t...

Page 20: ...ir Technical Products 87976519 Rev F P N 10 1008 221 Protecting Electronics Exceeding Expectations Pentair Technical Products 2100 Hoffman Way Anoka MN 55303 1 763 323 8200 1 763 576 3200 www McLeanCoolingTech com ...

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