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APPLICATION

The operation and maintenance procedures presented in this
manual apply to the standard model PEH chillers and the

In the application of cooling towers with McQuay model

model PHH heat recovery chillers. Reference to the installa-

PEH centrifugal chillers, the towers are normally selected for

tion manual for these units should be made for details per-

maximum condenser inlet water temperature on the order of

85°F.

taining to receiving and handling, installation, piping and wir-

ing, and preparation for initial startup.

Lower entering water temperature may be desirable from

All McQuay centrifugal chillers are factory tested prior to

the standpoint of energy performance but a minimum does

shipment and must be initially started by a factory trained

exist. For recommendations for optimum entering water

McQuay Service technician. Failure to follow this startup pro-

temperature and cooling tower fan control, consult McQuay

cedure may affect the equipment warranty.

Catalog 950, Applications Section.

The standard warranty on this equipment covers parts

The operating and maintenance procedures for the PEH

which prove defective in material or workmanship. Specific

and PHH chillers are identical in most respects; therefore,

details of this warranty can be found in the warranty state-

all references made in this manual for the PEH chillers will

ment furnished with the equipment.

equally apply to the PHH models unless specifically noted.
For simplicity, only the PEH designation will be used.

OPERATION

OPERATOR RESPONSIBILITIES

It is important that the operator become familiar with the
equipment and the system before attempting to operate the
chiller.

In addition to reading this manual the operator should study

the control diagram furnished with the unit so that he

understands the starting, operating and shutdown sequences
as well as the safety shutdown modes.

When the McQuay Service technician performs the initial

startup of the chiller he will be available to answer any ques-
tions and to instruct in proper operating procedures.

It is recommended that the operator maintain an operating

log for each individual chiller unit. A suggested log sheet is

shown on page 23 of this manual.

In addition, a separate maintenance log should be kept of

the periodic maintenance and servicing activities.

This McQuay centrifugal chiller represents a substantial

investment and deserves the attention and care normally

given to keep this equipment in good working order. If the
operator should encounter abnormal or unusual operating

conditions, it is recommended that a McQuay Service techni-
cian be consulted.

McQuay conducts training for centrifugal operators at its

factory Training Center several times a year. These sessions
are structured to provide basic classroom instruction and in-
clude hands-on operating and troubleshooting exercises. For
further information, contact your McQuay representative.

NOMENCLATURE

Each centrifugal chiller is assigned a set of identifying
numbers which are used to describe the unit features and

to identify each individual unit. These four-number groups
are stamped on each unit nameplate.

All inquiries pertaining to operating and servicing of this

unit should include all identification numbers.

Each of the individual components also have nameplates

to provide certain necessary information to the installer and
the operator.

The compressor nameplate identifies the compressor

model, style and serial numbers and includes the electrical
characteristics of the compressor motor. The CEO50 com-
pressor nameplate also shows the oil pump electrical
characteristics.

The condenser and evaporator vessels have nameplates

stamped with the maximum working pressure of the vessel.

It should be noted that the vessel relief valve maximum set-

tings coincide with the maximum refrigerant side vessel work-
ing pressure.

NOMENCLATURE CHANGE: The letter “H” has been added behind the first two digits of the model code to signify a hermetic

compressor motor. Models PE and PH are synonymous with PEH and PHH respectively.

IM 307 I Page 3

Summary of Contents for PEH050

Page 1: ...SINGLE COMPRESSOR CENTRIFUGAL CHILLERS PEH PHH 050 063 079 087 100 126 13600 Industrial Park Blvd P O Box 1551 Minneapolis MN 55440...

Page 2: ...L E S H O O T I N G G U I D E 20 22 McQUAY CENTRIFUGAL OPERATING LOG 23 M c Q U A Y S E R V I C E P R O G R A M S 24 17 18 18 18 18 18 18 19 19 INTRODUCTION GENERAL DESCRIPTION The McQuay Model PEH Ce...

Page 3: ...l startup of the chiller he will be available to answer any ques tions and to instruct in proper operating procedures It is recommended that the operator maintain an operating log for each individual...

Page 4: ...erating circuit When this switch is turned on its self contained light will energize and the control circuit is ready for automatic operation of the compressor The Load Recycling Thermostat LRT sensin...

Page 5: ...ion after Box time delay 1lO F Auto Temp Oil Assures minimum compressor casting temperature at startup Section Temp CE126 compressor only Liquid Injection Solenoid LIS None None Refrig Piping None Ope...

Page 6: ...T 104 F Auto Control Box None On units with refrigerant cooled oil cooler controls oil sump heater to maintain set temperature Sequence Relay SR None None Field Suoolied None Relay controlled by syste...

Page 7: ...eveloped by McQuay Guardistor Motor Protection Positive protection against motor overheating is provided by the Guardistor system The heart of the Guardistor protective circuit are the thermistors emb...

Page 8: ...FF Switch with light 26 Gauges 1 Operating Relays R1 R10 2 Surgegard Relay 3 Guardistor Relay 4 Oil Pump Time Delay Switch 5 Anti Recycle Time Delay Relay 6 Prelube Timer 7 Oil Pump Safety Timer 8 Sys...

Page 9: ...e module will function as follows Red will light during unloading control action green will light during loading and amber will light when the load action is overridden by the current limit control Re...

Page 10: ...held in that position Refer to Figure 7 for solenoid action Note that both solenoids cannot be energized simultaneously METERING VALVES The speed at which the capacity control vanes are opened or clos...

Page 11: ...l pump for the CEO50 compressor is completely self contained within the compressor housing The assembly in cludes the pump pump motor oil heater and oil separator The oil is pumped through the oil dis...

Page 12: ...erant flow and keeps the machine from short cycling under light load con ditions It also prevents surge during heat recovery operation OPERATING THE CHILLER The initial startup of the McQuay centrifug...

Page 13: ...temperature Normally the compressor will load to full load according to the settings of the control module ramp up control OPERATING CHECKS 1 While operating under automatic control the operator shoul...

Page 14: ...compressor cannot be restarted unless the switch is repositioned If the operator has the need to secure the chiller and pro hibit starting by unauthorized personnel removal of relay R7 from its plug i...

Page 15: ...ation of the expansion valves Proper superheat set ting is 2 to 6 F at full load ELECTRICAL SYSTEM Maintenance of the electrical system involves the general re quirement of keeping contacts clean and...

Page 16: ...ush out condenser and check for leaks Refer to the procedures of Preliminary Checks Before Starting before energizing the compressor circuit REPAIR OF SYSTEM PUMPING DOWN If it becomes necessary to pu...

Page 17: ...prevent localized freezing Consult the chiller nameplate for the proper refrigerant charge With a near normal charge in the system final charging can best be accomplished with the unit running with th...

Page 18: ...the actual chilled water temperature This signal is calibrated at the factory or by the McQuay Service technician performing the initial startup of the chiller This signal normally is adjusted to appr...

Page 19: ...ential Since the LRT scale is not highly accurate a practical set ting can be made with the machine running Turn the dial clockwise to a higher temperature until the compressor stops At this point com...

Page 20: ...cts 3 Oil pump 4 Relay action 5 Relay action 6 Valve positron 7 Oil pressure drop 8 Feed oil lines for temperature 9a Pump b Relief valve c Filter d Bearings and seals 10 Opening closing pressure 1 Ch...

Page 21: ...OAD RECYCLE 1 Normal shutdown 2 Load recycle thermostat 3 Anti recycle thermostat 1 Chilled water temperature satisfied 2a Setting drift b Loss of bulb charge 3a Time delay not yet timed o 4 Low sourc...

Page 22: ...rate 3 Observe suction pressure 4 Evaporator pressure drop 5 Superheat subcooling 6 Measure temperature 1 a Check 20 6 2 VD b Check load action 2 Remove one sensor lead 3 Jumper COM ISA 4 Verify conn...

Page 23: ...DESIGN CONDITIONS LOG SHEET JOB NO CHILLER NO Compressor F L A Condenser Pump F L A Chiller Pump F L A CHILLER GPM PRESS DROP LVG TEMP ENT TEMP REFRIG TEMP CONDENSER GPM PRESS DROP LVG TEMP ENT TEMP R...

Page 24: ...y of maintenance services through its Nationwide Service Organization and can tailor these services to suit the needs of the building owner Most popular among these services is the McQuay Com prehensi...

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