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Temperature and Water Flow Limitations

PFS units are designed to operate in conditions from 2 1 

 

 to 55°F 

 leaving water

temperature on the evaporator side and 70°F (2   1 “C) to 95°F (35°C) entering water temperature on
the condenser side.

Glycol in the evaporator is required on all applications below 40°F 

 leaving evaporator

fluid temperature. The maximum allowable water temperature to the cooler in a non-operating cycle
is 

 

 The non-operating leaving condenser water temperature maximum is 115°F

(46.1 “C). Flow rates below the minimum values may cause freeze-up problems, scaling and poor
control. Flow rates above the maximum values will result in unacceptable pressure drops. excessive
nozzle and tube erosion and possibly cause tube failure.

Evaporator Freeze Protection

When freeze protection is a concern, do the following:

1.

If the unit will not be operated during the winter. drain and flush the evaporator and chilled water

piping with glycol Drain and vent connections are provided on the evaporator.

2.

When using a cooling tower, add glycol solution to the chilled water system. Freeze point should
be approximately 10°F 

 below minimum design ambient temperature.

Note: Freeze damage is not considered a warranty failure and is not the responsibility of
McQuay  International.

3. Insulate field water piping. especially on the chilled water side.

Condenser Protection and Design Considerations

If pond or river water is used as a condensing medium and the water valves leak, the condenser and
liquid line refrigerant temperature could drop below the equipment room temperature on the “off

cycle. This problem occurs when cold water continues to circulate through the condenser and the unit
remains off due to satisfied cooling load. If this occurs:

1. Cycle the condenser pump off with the unit.

2. Verify the liquid line solenoid valves are operating properly.

Chilled Water Thermostat

The PFS water-cooled chiller is equipped with the MicroTech  leaving water controller. Be careful
when working around the unit to avoid damaging lead wires and sensor cables. Check lead wires
before running the unit. Avoid rubbing the lead wires on the frame or other components. Verify the

lead wires are firmly anchored. If the sensor is removed from the well for servicing. do not wipe off

the heat conducting compound supplied in the well.

Refrigerant Charge

All units are designed for use with HCFC-22 and are shipped with a full operating charge. The

operating charge for each unit is shown in the Physical Data Table.

IM 663 9

Summary of Contents for PFS-150B

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Page 3: ...trols are external from the electrical control center Compressors are protected by solid state overload protection and over temperature protection Field installed fused disconnect Sw itch furnished by...

Page 4: ...embers It is not necessary to bolt the unit to the mounting slab or frame work although mounting holes are provided in the unit support at the four corners Compressor Condensation Condensation occurs...

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Page 7: ...heads When water pump noise is objectionable use rubber isolation sections at both the inlet and outlet of the pump Vibration eliminator sections in the condenser inlet and outlet water lines are not...

Page 8: ...enser waterside drying and accelerates fouling If a valve is not used Figure 7 illustrates the recommendation of a loop at the outlet Size the loop height H to offset the negative pressure caused by t...

Page 9: ...um design ambient temperature Note Freeze damage is not considered a warranty failure and is not the responsibility of McQuay International 3 Insulate field water piping especially on the chilled wate...

Page 10: ...itable for 23 VAC low current Ibma Table 5 Flow Switch Minimum Flow Rates Nominal Pipe Size Min Required Flow to inches Activate Switch GPM L s 5 58 7 3 7 6 79 2 5 Glycol Solutions Use industrial grad...

Page 11: ...wer consumption multiply the unit kW TR with water by the kW TR factor Test coolant with a clean accurate glycol solution hydrometer similar to that found in service stations to determine the freezing...

Page 12: ...es exceeding the maximum values shown can cause erosion on the evaporator water connections and tubes Measure the chilled water pressure drop through the evaporator at field installed pressure taps It...

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Page 21: ...lter the wiring to the MotorSaver General Information Wiring must comply with all applicable codes and ordinances Warranty is void if wiring is not in accordance with specifications Copper wire must b...

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Page 25: ...ater system piping Open all water tlow valves and start chilled water pump Check all piping for leaks Flush the evaporator and condenser system piping Sequence of Operation The following sequence of o...

Page 26: ...onditions With power to the controller there are several off states as follows Off Manual When the setpoint in menu I I Control Mode is set to the Mode Manual Off to change set the Mode Auto Network o...

Page 27: ...ater than I 2 Abs Condenser Psia i Abs Evaporator Psia 7 The unit status moves from If additional cooling capacity is required then the controllers will add capacity by changing the capacity control s...

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