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C.

D.

E.

 

F.

G.

OPERATION

Turn off the water circulating pump. (Water circu-
lating pump often is left on the line as an assist
against damage by freezing of water, if cooler is
not going to be drained).

Turn off the power to the compressor(s), condenser
fan motors, crankcase heaters, and water circu-
lating pump.

Be sure that the cooler section, and all outside
piping is properly protected from freezing 

down to

minus 20F.

   However, it is advisable to drain the

cooler and all external piping for additional protec-
tion against extended power failure, or possible
electrical component failure.

Close the suction and discharge shut-off valves.

Tag all opened disconnect switches warning 

against

starting up the compressor before properly re-open-
ing the shut-off valves.

START-UP AFTER EXTENDED SHUTDOWN

A.

 

B.

C.

D.

E.

F.

G.

 

H.

I.

J .

K.

Inspect all equipment.

Check surface of the condenser coil for paper  or

other obstruction.

Open the suction and discharge service valves.

Check circuit breakers; must be in “off’ position.

Turn on the electric power to the system.

Open the liquid line shut-off valve(s).

Check crankcase heaters and crankcase warmth.

Start the water circulating pump.

T h r o w  pumpdown  switches to “man” position.

Start the unit (S1 and circuit breakers on, and
thermostat TCl calling for cooling).

T h r o w  pumpdown  s w i t c h e s  to “auto”

 for restart

and 

normal operation.

L. After the unit has run for several minutes,  check

the oil level in the crankcase. and observe flow
through the refrigerant sight glass for sufficient

refrigerant charge.

IMPEDANCE RELAY OVERLOAD PROTECTION

In 

order to provide reset of the unit from the con-

ditioned space or at the unit, an impedance relay

is incorporated in the control circuit. Basically. this

type of control is centered around a relay with a
high impedance holding coil connected in series with
the basic relays and contactors,  but also in parallel
with the automatic safety reset control or controls.
The impedance relay normally closed contacts are lo-
cated in the safety control circuit. A normally open
reset button installed at the panel or remotely is con-
nected in parallel with the relay contacts.

For typical operation. refer to Diagram 3, Pages 14

and 15. Note that coil of the impedance relay R 5  is in

series with the group of controls Ml, M3, and R3. T h e

coil is also in parallel with the high pressure control
HP1 and the normally closed relay contacts R5. In
normal operation, HP1 and R 5  are closed and, there-
f o r e  there is no voltage across  relay  coil R5. However,
when t h e  system goes out on high head pressure, con-
trol HP1 opens: R5 coil is now in series  with the group
of c o n t r o l s  Ml, M 3  and R5. Although the relay  coil R5

is in series with the group of controls. there is  suffi-

c i e n t  voltage across  it to open the normally closed
contact R5. When the high pressure control HP1 c l o s e s

again

on reduction in head pressure,   t he normally

c l o s e d  contact R5 is still held open  by voltage across

coil R5.

It is. therefore, necessary to push reset switch S 5

to jumper contact R 5  and drop out the impedance  relay

so that the system can start. A remote reset switch in
parallel with S5 may B

e

 installed for remotely restart-

ing the unit.

Where compressors have external overload protec-

tion. both the HPC and the external overload control
circuit is reset by the impedance circuit. Where com-
pressors have internal overload protection. automatic
r e s e t ,  o n l y  t h e  HPC outage  i s  r e s e t  by t h e  i m r e d a n c e

circuit

Papa  

Summary of Contents for Seasonpak PAB Series

Page 1: ...15 AUGUST 1967 FORM 206034Y INSTALLATION AND MAINTENANCE DATA MODEL PAB AIR COOLED WATER CHILLER 7 1 2 THRU 60 TONS INC 13600 INDUSTRIAL PARK BLVD P O BOX 1551 MINNEAPOLIS MINNESOTA 55440 PHONE 377 97...

Page 2: ......

Page 3: ...Lability not strictly in accordan further warranty is h this policy except to the extent that such in writing and signed by an official of Mc Quay for additional consideration n in accordance with an...

Page 4: ...charge for the job requirements see Table 6 Pages 8 and 9 Charge for specific units can be obtained f rom the nameplatc The McQUAY line of air cooled water chillers is de signed for outdoor applicatio...

Page 5: ......

Page 6: ......

Page 7: ......

Page 8: ......

Page 9: ......

Page 10: ......

Page 11: ...s covering specific rcquircments CRANKCASE HEATERS The compressors are equipped with crankcase heaters Some models have heaters installed externally below the crankcase and others have heaters inserte...

Page 12: ......

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Page 17: ...Check to see that the water temperature thermo stat is installed in the entering water line The L thermostat well is to be full of heat conducting compound and the bulb must be secured with the retain...

Page 18: ...graph E B Turn pumpdown switches S3 and S4 to auto posi tion Check liquid sight glass ahead of expansion valve for proper refrigerant charge C Observe operation for several minutes noting un usual sou...

Page 19: ...or at the unit an impedance relay is incorporated in the control circuit Basically this type of control is centered around a relay with a high impedance holding coil connected in series with the basic...

Page 20: ...low side of the system and its purpose is to shut down the D E compressor at the end of the pumpdown cycle It will open at 35 psig and automatically reset at approximately 60 psig The control can be c...

Page 21: ...een switches Do NOT make any adjustments other than the dial as this is a preset precision control TO CHANGE THE SET POINT 1 2 3 Loosen the setscrews on the collar below the hex nut see Fig 7 Turn the...

Page 22: ...checked as follows A Make up a depth gauge for inserting through the adjusting nut opening and long enough to hit the CONTROLS B C D E bottom of the bellows section as indicated in the diagrams A piec...

Page 23: ......

Page 24: ...t the nuisance of water dripping from the lines If insulation is not of the self contained vapor barrier type it should be covered with a moisture seal Do not insulate piping until it has been tested...

Page 25: ...on chamber on the motor end of the compressor Shut off valves E F G VIEW FROM END OF COOLER STRAIGHT PIPE EE D x D x 1 are never installed in these control lines The compressor is pre charged with suf...

Page 26: ...or of the moisture indicator button is an indication of the dryness of the system and is ex tremely important when the system has been ser v i c e d Immediately after the system h a s been opened for...

Page 27: ...nto heavy duty steel tube sheets and s c a l e d by a cast steel refrigerant head B The water connection nozzles which enter and leave the shell are on the same side of the unit No special attention i...

Page 28: ...e s s d D i s c h a r g e s h u t o f f v a l v e p a r t i a l l y d O p e n v a l v e c l o s e d L o w D i s c h a r g e P r e s s u r e a F a u l t y c o n d e n s e r t e m p e r a t u r e r e g...

Page 29: ...A d j u s t t h e r m a l e x p a n s i o n v a l v e C o m p r e s s o r l o s e s o i l a L o c k o f r e f r i g e r a n t b E x c e s s i v e c o m p r e s s i o n r i n g b l o w b y a C h e c k...

Page 30: ...ng parts refer to the model number and serial number of with an explanation of the malfunctions and a descrip the unit as stamped on the serial plate attached to the tion of the replacement parts requ...

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