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McQuay IM 777-4

Service and Maintenance

Figure 42: Single Coil Top Installation/Removal

Figure 43: Single Coil Side Installation/Removal

Removing Stacked Coils

Note: 

Top and bottom stacked coils are held together with steel 

plate and screws on one side and drain trough and 

screws on the other side. Remove the plate and trough 

before removing the coils. The coils cannot be removed 

attached together.

1

Disconnect all piping and remove the brass plugs for the 

vents and drains located in the connections. 

2

Remove all screws and remove the access panel.

3

Remove the bolts holding the coil in place and then lift 
and pull out the coil from the side.

4

Remove the steel plate and the drain trough that holds 
the coils together.

5

Remove the bolts on both ends of the top coil holding it 
in place and then lift and slide the coil out.

6

Remove the bolts on both ends of the bottom coil 
holding it in place and then lift and slide the coil out.

Installing Stacked Coils

1

Slide the bottom coil through the opening in the coil 

section onto the bottom coil rests. 

2

Place the coil up against the coil bulkheads to prevent 
any air bypass around the coil. 

3

Once the coil is in place, bolt the coil to the section.

4

Caulk the mounting surface of the steel plate and install 
the plate on the coils.

5

Caulk the mounting surface of the drain trough and 
install the drain trough on the coils.

6

Caulk the seams between the coil casings and blockoffs

.

7

Connect all piping and install the brass plugs for the 
vents and drains located in the connections. 

8

Install the access panel.

Removing and Installing Staggered Coils

Staggered coils have two banks of coils positioned a few 
inches apart in the direction of airflow. Both coils are secured 
to the unit on the connection and opposite connection end of 
the unit.

1

Disconnect all piping and remove the brass plugs for the 

vents and drains located in the connections.

2

To access bolts holding the coils in place, remove the 
panels on both the connection and opposite connection 
end of the coil section. 

3

Each coil is held in place with bolts located in the 
corners of the coil side plates. Remove the bolts and then 
lift and pull the coil out the side.

4

The bottom coil is fastened to the air block off plate. 
Remove the screws attaching this plate to the coil. 

5

Once the fasteners holding the coil in place are removed, 
pull out the coil from either side of the unit.

6

Install the coils in reverse order of removal.

Coil

Connection

end

Coil

Opposite

connection

end

Coil

Connection end

Coil

Opposite connection end

Coil
Bulkhead

Coil
Rests

Summary of Contents for Skyline OAC 003

Page 1: ...Installation and Maintenance Manual IM 777 4 Skyline Air Handler Group Applied Air Systems Part Number IM 777 Date May 2009 2009 McQuay International Models OAC OAH 003G 090G...

Page 2: ...Water Heating Coils 13 Drain Pan Traps 13 Internal Isolation Assembly Adjustment 14 Electrical Installation 16 Wiring 16 Operation Guidelines 17 Startup Checks 17 Before Starting the Unit 17 Fan Wheel...

Page 3: ...ion to verify this has not happened Note Screws bolts etc for assembling sections are supplied in a bag attached to each section All necessary gasketing is applied in the factory for section to sectio...

Page 4: ...be lifted using the 2 diameter lifting holes located in the corners of each shipping section To prevent damage to the unit cabinetry use spreader bars Position spreader bars to prevent cables from ru...

Page 5: ...ils together first using the 3 8 16 5 bolts located in the splice kit provided with the unit Figure 7 a To fasten two shipping sections together four bolts are needed two on each side of the unit The...

Page 6: ...channels when the unit sections are joined Touch up any places where gaps are noted 2 After sections are seated tightly together slip the splice cap over the top panel flanges Bend the ends of the sp...

Page 7: ...ost section types and are provided based on customer request Fan Section Doors Note Opening fan section doors requires using a 1 2 socket wrench which satisfies ANSI standards and other codes that req...

Page 8: ...can occur If larger heavier components require mounting on unit panels use through bolts with flat washers through both outer and inner panels To maintain panel integrity seal both ends with an indus...

Page 9: ...e location of these actuators due to the number of options and arrangements available and the variety of specific applications Typically actuators are mounted inside the cabinet Provide proper support...

Page 10: ...stallation information in ASHRAE handbooks Observe all local codes and industry standards Do not apply undue stress at the connection to coil headers always use a backup pipe wrench Support pipework i...

Page 11: ...bucket traps Use thermostatic traps only for air venting Use bucket traps for on off control only Locate traps at least 12 inches below the coil return connection Multiple coil installation individual...

Page 12: ...Return main 12 min Vacuum breaker 1 2 check valve Steam main Return main 12 min Full size of return conn Check Valve Strainer Gate Valve Control valve modulating two position Float and thermostatic tr...

Page 13: ...ain pan trap to allow condensate to drain freely On both blow through and draw through units the trap depth and the distance between the trap outlet and the drain pan outlet must be twice the static p...

Page 14: ...ghten the cap screw when adjustments are completed For models 040 through 090 the isolators should be at equal For models 040 through 090 the isolators should be at equal height during fan operation 6...

Page 15: ...s i t i o n n u m b e r s D i m H S p r i n g h e i g h t a d j u s t m e n t s c r e w S p r i n g h e i g h t a d j u s t m e n t s c r e w S h i p p i n g h o l d d o w n s c r e w S h i p p i n g...

Page 16: ...agout procedures to ensure that power can not be energized For variable frequency drives or other energy storing components that have been furnished and mounted by either McQuay or by others refer to...

Page 17: ...perty damage personal injury or death Wire fan power supply and ground motor frame in accordance with local electric codes AVERTISSEMENT Risques d incendie et d lectrocution pouvant causer des dommage...

Page 18: ...C by loosening wheel hub setscrews shifting wheel s axially as needed and retightening setscrews Figure 28 Wheel to Inlet Funnel Relationship Plenum Fans Table 3 Wheel to Inlet Funnel Relationship Ai...

Page 19: ...10 5 1 45 3 8 19 0 2 63 7 16 29 0 4 01 1 2 42 0 5 81 5 8 92 0 12 72 Table 6 Wheel to Inlet Funnel Relationship Inline Fans Table 8 Unit Sizes 003 to 035 Fan operating limits Forward curved housed Dia...

Page 20: ...00 AF24 50 AF22 25 AF20 00 AF38 50 AF33 00 AF30 00 500 600 700 800 2000 1000 1500 1500 2000 3000 2500 Torque in lb Table 10 Operating Limits Plenum Fans Fan operating limits Plenum fans Diameter 13 5...

Page 21: ...t or debris on wheel blades b Loose set screws in wheel hub or bearing to shaft c Wheel distorted from overspeed 2 Bent shaft 3 Drive faulty a Variable pitch sheaves Axial and radial runout of flanges...

Page 22: ...F safe operating temperature See below for specific recommended lubricants Table 13 Recommended Lubricants and Amounts for Fan Motor Bearings Mfr Grease NEMA Size Amount to Add oz Texaco Polystar or P...

Page 23: ...ning the belt tension and increasing or decreasing the pitch diameter of the sheave by half or full turns as required Readjust belt tension before starting drive 6 To provide the same pitch diameter a...

Page 24: ...D and capscrews E 9 Put on belts and adjust belt tension Do not force belts over grooves See Fan Drive Belt page 26 10 Before starting the drive ensure that all keys are in place and all setscrews an...

Page 25: ...the following a Do not open B sheaves more than 4 3 4 turns for the A belts or 6 turns for the B belts b Do not open C sheaves more than 9 1 2 turns c Do not open 5V sheaves more than 6 turns d Do not...

Page 26: ...2 Place belt tension checker squarely on one belt at the center of the belt span Apply force to the checker perpendicular to the belt span until the belt deflection equals belt span distance divided...

Page 27: ...endre que le ventilateur soit compl tement arr t avant d entrer dans l unit Utiliser seulement des quipements approuv pour joindre les bancs de filtres ne pas mettre soit sur les cadres des filtres ou...

Page 28: ...conditioning unit may have some moisture Algae etc can grow due to airborne spores and bacteria Periodic cleaning is necessary to prevent this buildup from plugging the drain and causing the drain pa...

Page 29: ...s that hold the neoprene canvas in place around the discharge opening 4 Disconnect the fan sled from each of the corner mounts and pull the entire assembly out the side of the unit 5 After the fan sle...

Page 30: ...il to the section 4 Caulk the mounting surface of the steel plate and install the plate on the coils 5 Caulk the mounting surface of the drain trough and install the drain trough on the coils 6 Caulk...

Page 31: ...s refer to the model number and serial number of the unit stamped on the serial plate attached to the unit If replacement parts are required mention the date of installation of the unit and date of fa...

Page 32: ...returned material Enter the required information to expedite handling and prompt issuance of credits All parts must be returned to the appropriate McQuay facility designated on the Return Goods tag Tr...

Page 33: ...ed all setscrews on pulleys bearings and fans Yes No N A D Have the hold down bolts been backed off on spring mounted fan isolators Yes No N A E With power off do fans turn freely by hand Yes No N A F...

Page 34: ...I HEAT RECOVERY A Heat wheel rotates freely Yes No N A B Heat wheel VFD operates properly Yes No N A C Heat wheel VFD model _____________________ serial _____________________ N A D Check for air bypas...

Page 35: ...binet have any air leakage Yes No N A Location on unit ___________________________________________________________________________ 5 Were there any refrigerant leaks Yes No N A Shipping Workmanship De...

Page 36: ...on training or call 540 248 9646 and ask for the Training Department Warranty All McQuay equipment is sold pursuant to its standard terms and conditions of sale including Limited Product Warranty Con...

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