MDC FORBES 13 2015, Owner'S Manual

Page 1: ...______________________________________________________________ OWNER S MANUAL 15th Anniversary Edition Version 1 www marketdirect com au January 2021 AU Model shown Phone 1300 494 494 Copyright Market...

Page 2: ...m 24 Lights 24 Setting up your Caravan 24 Finding a Suitable Spot 24 Weather 24 Levelling Your Caravan 25 Operating the Jockey Wheel 25 Stabiliser Legs 26 Electric Awning 26 Mains Power 27 RCD Safety...

Page 3: ...ration 56 Water Supply 56 Water Pumps 57 Switching Supply Tanks 57 Connecting the Gas 58 Diesel Heater 59 Important information before operating the diesel heater 59 MKII Diesel Heater 59 Operation 59...

Page 4: ...and experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access...

Page 5: ...y XT14E Hybrid Caravan DISCLAIMER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC Name Address 1...

Page 6: ...ed by the manufacturer with empty water tanks excluding fluids not essential for operation on public roads and without luggage or personal effects ATM Aggregate Trailer Mass Rating The total permissib...

Page 7: ...heel pointing towards the centerline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured...

Page 8: ...olders KITCHEN CONSTRUCT External 304 grade stainless steel with 3 burner gas cooktop stainless steel sink with washboard hot and cold water to kitchen WATER TANK 2 x 80L fresh water 80L grey water WA...

Page 9: ...stle Unit 1 2364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 3 124 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney Rd Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bello...

Page 10: ...the Anderson plug on the drawbar WARNING BALL LOADING DOWNWARD LOAD ON TOW HITCH MUST NOT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LO...

Page 11: ...on the side of the body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on lev...

Page 12: ...an explosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Inverter Unit provides 230 VAC treat the AC output socket the same as regular wall AC socke...

Page 13: ...supply a maintenance charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the caravan For this purpose an...

Page 14: ...op power supply when vehicle is not running 2 50 amp fuse or circuit breaker at the battery Notes The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar p...

Page 15: ...to apply and how often to increase the stability of your caravan while driving The BG 5000 has been factory fitted precisely with the controller module mounted in the front underneath section of your...

Page 16: ...and modes of the unit It is located on the drawbar for ease of access When inactive the system will enter sleep mode to conserve power To wake the system and check operation connect the tow plug to y...

Page 17: ...ain The unit will return to normal green light when not on rough terrain No light Unit in sleep mode Activate manual override on the brake controller to wake up unit No power after wake up from brake...

Page 18: ...se refer to the provided manual for contact details Disclaimer Electronic stability control systems are NOT substitutes for safe driving or towing practices In no event shall MDC be liable for loss or...

Page 19: ...ughly with fresh water as soon as possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a...

Page 20: ...ng the Flue Cover Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit First open the flue dust cover shown Remove lockable cover Remo...

Page 21: ...intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g...

Page 22: ...NUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage Always load evenly to both sides of the ca...

Page 23: ...in a camper can influence the handling and performance Overloading the front or rear may cause adverse handling and sway Additionally overloading the front or back can induce a pendulum effect that c...

Page 24: ...ghts Ensure all trailer lights are functioning Setting up your Caravan Finding a Suitable Spot When choosing a spot to set up your caravan start with a flat area with no overhanging trees Birds and ba...

Page 25: ...Chocks and Ramps The stabiliser legs on your caravan are not designed for supporting the full weight of the trailer they are there to stabilise it once it is level Using your stabilisers as a lifting...

Page 26: ...a safety clutch set low to medium to avoid injury or damage to the stabilisers Electric Awning When extending the awning always support to front as it extends Do not allow the awning to carry the full...

Page 27: ...15A outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch Never leave power leads coiled when in use lay the lead out back and forward in a manne...

Page 28: ...nto place when extended To put kitchen away again press down the blue tabs and push back into place Always install the support leg when the kitchen is extended per diagram 2 Diag 2 To connect the gas...

Page 29: ...tdirect com au IPh 1300 494 494 I Copyright P a g e 29 Control Panel Voltmeter will indicate battery voltage when idle or charge voltage when charging Amp meter will show current being used not charge...

Page 30: ...a hitch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long dis...

Page 31: ...494 I Copyright P a g e 31 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is app...

Page 32: ...cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cove...

Page 33: ...echanism back 2 When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed an...

Page 34: ...e below Press the button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is...

Page 35: ...pling STEP 1 Push down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring bac...

Page 36: ...REMOVE THE PIN AS AN ALTERNATIVE SECURITY MEASURE REMOVING THE PIN WILL RAPIDLY DISCHARGE THE BATTERIES IT IS A MANDATORY REQUIREMENT THAT THE BREAKAWAY BATTERY SOURCE BE CHARGED DURING TOWING NSW REQ...

Page 37: ...ion The red light on the monitor is off check whether the car charger 12V accessory socket is plugged in and has power The red light on the monitor is on but there is no video image 1 check if the pow...

Page 38: ...the tow vehicle engine is running Vehicles that have a smart alternator require the IDC25L to be activated via the trigger wire for the ECU to detect the charge requirement of the RV battery Preparing...

Page 39: ...up If moisture is found allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the caravan to draw away any residual water vapour If packing up...

Page 40: ...t cap is securely connected to the bump cover This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is s...

Page 41: ...n ammonia or caustics Ensuite Finishes Never use harsh detergents or bleach based products on the toilet or sealants in the ensuite Use of such products will damage the seals and sealants Mirrors Do n...

Page 42: ...maintenance to ensure they operate correctly and stay free from corrosion Diligent use of WD40 or Inox will help in this regard Both locks and latches need to be checked for adjustment to ensure corr...

Page 43: ...u IPh 1300 494 494 I Copyright P a g e 43 Winegard Sensar III Antenna optional Extra Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacture...

Page 44: ...www marketdirect com au IPh 1300 494 494 I Copyright P a g e 44...

Page 45: ...o ensure they are in good condition Sealants Roof sealants should be inspected every 6 months for condition If the sealant has perished or adhesion has failed it should be repaired immediately Canopy...

Page 46: ...hes Locks need regular maintenance to ensure they operate correctly and stay free from corrosion Diligent use of WD40 or Inox will help in this regard Both locks and latches need to be checked for adj...

Page 47: ...he trigger wire for the ECU to detect the charge requirement of the RV battery Lithium Battery System Your 15 Year Anniversary Edition RV is fitted with a 200Ah Lithium Iron Phosphate LiFePO4 battery...

Page 48: ...discharge Never connect unregulated solar power directly to your batteries For further information regarding your lithium battery refer to the LiFePRO website www lifeprolithium com au Lithium LiFePO4...

Page 49: ...www marketdirect com au IPh 1300 494 494 I Copyright P a g e 49 12 Volt Main Circuit Diagram...

Page 50: ...www marketdirect com au IPh 1300 494 494 I Copyright P a g e 50 12 Volt Switch Circuit...

Page 51: ...e of the P T safety valve and this pipe must be left open to the atmosphere The P T safety valve is to be operated regularly to remove lime deposits and to ensure that it is not blocked Any discharge...

Page 52: ...operated Drain the water heater if there is a risk of frost Warranty claims will not be accepted for frost damage Always remove the cowl cover prior to operating the water heater If connecting to a ce...

Page 53: ...ing with the P T safety valve will void the warranty 4 P T safety valve 4a Test lever 4b Discharge pipe Draining the Water Heater If the vehicle is not used during periods of frost it is essential tha...

Page 54: ...eater to position Fig 3b c If the water heater is not to be used for a longer period mount cowl cover non observance of this point can lead to the function of the appliance being impaired through wate...

Page 55: ...and care of the Truma UltraRapid Products containing chlorine are unsuitable In order to avoid the colonization of micro organisms heat up the Truma UltraRapid to 70 C at regular intervals The drain v...

Page 56: ...lights up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch off the appliance wait 5 minutes and switch on again Water Supply Symptom...

Page 57: ...will pump water continuously until the tap is turned off and pressure restored Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectific...

Page 58: ...rovided Once the bayonet is secure ensure all controls on the stove are in the Off position and then turn on the gas bottle valve When the burner ignites hold the button down for 5 seconds then releas...

Page 59: ...ation mode before turning off unit Never use the diesel heater in a confined area e g Garage shed workshop non ventilated area Consider the comfort of nearby campers and the effect of exhaust fumes Da...

Page 60: ...before the heater is turned off the pump will shut down immediately but the fan will continue to run for 180 seconds DO NOT TURN OFF MAIN SWITCH ON PANEL UNTIL THE UNIT HAS COMPLETED ITS SHUTDOWN PRO...

Page 61: ...ion overnight Body heat on a mattress can create enough temperature difference with the exterior for moisture to form under it If left unchecked this can cause mould when your caravan is stored Useful...

Page 62: ...ch as rubber seals and plastic will be protected from UV radiation Paint and gelcoat finishes will oxidise less and this will extend the service life of these finishes Stone Protection There are propr...

Page 63: ...arger is plugged in and power point is turned on Not charging from solar Tripped solar panel circuit breaker s Check CB6 CB7 near batteries if black pin is protruding from end of breaker push back in...

Page 64: ...ill water tank and use mains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Pro...

Page 65: ...tion Correct Controller setting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synch...

Page 66: ...s a stress dynamic to vehicles and drivers well in excess of normal road driving In these conditions take regular breaks to reduce driver fatigue and fatigue to vehicles Shock absorbers can become ext...

Page 67: ...esupply for fuel food and water Some remote fuel stations may run out of fuel during busy periods or times when large fuel trucks are unable to access the area due to road conditions and closures or s...

Page 68: ...e incorrect assembly improper or irregular maintenance or accident or collision Without limiting the generality of this clause some examples of circumstances that may cause damage not covered by warra...

Page 69: ...for sale items marked as factory seconds ex demonstration or damaged This Warranty does not apply to any goods sold under these markings b If other warranties apply to goods sold while marked as facto...

Page 70: ...y require any kind of information which we consider to be relevant to the decision which may involve questions about the use of the products photographs of the products or about the maintenance histor...

Page 71: ...au IPh 1300 494 494 I Copyright P a g e 71 Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records Trip Name Date Km Start Km...

Page 72: ...www marketdirect com au IPh 1300 494 494 I Copyright P a g e 72 Trip Name Date Km Start Km Finish Cumulative Km...

Page 73: ...outer bearings 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Bac...

Page 74: ...www marketdirect com au IPh 1300 494 494 I Copyright P a g e 74 Hub Assembly...

Page 75: ...www marketdirect com au IPh 1300 494 494 I Copyright P a g e 75 Trailing Arm Bushes...

Page 76: ...o loose fittings Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on sus...

Page 77: ...minals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all s...

Page 78: ...s Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 year...

Page 79: ...aravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank clea...

Page 80: ...nals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all sea...

Page 81: ...s Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 year...

Page 82: ...aravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank clea...

Page 83: ...nals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all sea...

Page 84: ...s Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 year...

Page 85: ...aravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank clea...

Page 86: ...nals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all sea...

Page 87: ...s Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 year...

Page 88: ...aravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank clea...

Page 89: ...nals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all sea...

Page 90: ...s Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 year...

Page 91: ...aravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank clea...

Page 92: ...nals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all sea...

Page 93: ...s Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 year...

Page 94: ...aravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank clea...

Page 95: ...nals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all sea...

Page 96: ...s Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 year...

Page 97: ...aravan for any dampness Plumbing Hot Water System De scale hot water service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank clea...

Page 98: ...h 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close Beresfield NSW 2322 Ph 02 4041 6444 Email beresfield statewidebearings com au Smithfield Unit 4 8 Cooper Street Smith...

Page 99: ...Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Dandenong South 84 Greens Road Dandenong South VIC 3175 Ph 03 8710 9777 Email dandenong statewidebearings com au Somerton...

Page 100: ...ments before pickup and all features and appliances Scan the code or go to https youtu be HRRHVtMJPNI Setup Tutorial This video demonstrates setting up the caravan Scan the code or go to https youtu b...

Page 101: ...www marketdirect com au IPh 1300 494 494 I Copyright P a g e 101...