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MDC FORBES 13 2021, Owner'S Manual

The MDC FORBES 13 2021 Owner's Manual is a comprehensive guide for users looking to fully utilize their device's features. This manual is available for free download from 88.208.23.73:8080 and provides step-by-step instructions on how to optimize the performance of the product. Get your manual today and enhance your user experience.

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Contents

www.marketdirect.com.au   

    

Ph: 1300 494 494

Exterior ...................................................................................... 35 
Batteries .................................................................................... 35
Care and Maintenance of the Caravan  ........................ 36

Protection of Finishes 

 ......................................................... 36

Paint 

 ........................................................................................... 36

Acrylic Windows  ................................................................... 36
Blinds and Screens  ............................................................... 36
Internal Finishes  .................................................................... 36
Ensuite Finishes  ..................................................................... 36
Mirrors  ...................................................................................... 36
Galvanised Finishes  ............................................................. 36
High Tensile Bolt and Fittings  .......................................... 36
Stainless Steel  ........................................................................ 37
Fabrics  ....................................................................................... 37

Corrosion Protection 

 .......................................................... 37

Roof Maintenance  ................................................................38

Solar Panels 

 .............................................................................38

Winegard Sensar III Antenna  ...........................................38 
Sealants  ....................................................................................40
Canopy Lifting Mechanism  ...............................................40
Roof Skirt Elastic Cord  ........................................................40 
Caravan Body Maintenance  ............................................. 41
Locks and Latches  ................................................................ 41
Rubber Seals  ........................................................................... 41
Sealants  .................................................................................... 41
Mechanical Maintenance  .................................................. 41
Wheels and Tyres  ................................................................. 41
Brakes  ....................................................................................... 41
Bearings and Seals  ................................................................ 41
Suspension  .............................................................................. 41
Cable Handbrake  .................................................................. 42
Adjuster  .................................................................................... 42
Adjuster Automotive Type  ................................................43
Hitch  ..........................................................................................43
Ball Bearing Slides  ................................................................43
Hub Assembly  ........................................................................44
Trailing Arm Bushes  ............................................................. 45

Spare Part Numbers 

 ............................................................46 

Gas & Water Systems ........................................................... 47
Truma Hot Water Heater  .................................................. 47
Operating Instructions ........................................................ 47
General Safety ........................................................................ 47
Filling the Truma UltraRapid with Water .....................48

Pressure and Temperature Relief Valve

 ....................... 49

Draining the Water Heater ................................................ 49
Switching On Gas Operation ............................................ 50
Removing The Cowl Cover ................................................ 50
Select Water Heater Mode  ............................................... 50
When using the vehicle switches  .................................... 50 

Switching Off Gas Operation  ........................................... 50 
Red Indicator Lamp “Fault” ................................................ 51
Maintenance ............................................................................ 51

Decalcification

 ........................................................................ 51 

Fuses ........................................................................................... 51
Circuit Breaker  ...................................................................... 51
Water Heater Trouble Shooting  ..................................... 52 
Gas Operation......................................................................... 52 
Water Supply ........................................................................... 52

Water Pumps

 ........................................................................... 52

Toilet Care and Maintenance ............................................ 53
Chemicals ................................................................................. 53
Thetford .................................................................................... 53
Cleaning Cassette Tank ....................................................... 53
Flush Water Tank ................................................................... 53
Grey Water Tank .................................................................... 53

Moisture and Mould Protection

 ...................................... 53

Condensation .......................................................................... 53

Protecting from Mould

 ........................................................ 53

Protecting Your Investment 

 .............................................54 

Stone Stomper  .......................................................................54
Rock Tamer  ............................................................................. 54
Anti-Theft Devices  ............................................................... 54
Trouble Shooting  ................................................................... 55
240 Volt Trouble Shooting  ................................................ 55
12 Volt Trouble Shooting  ................................................... 55

Plumbing 

 .................................................................................. 56

Hot Water System  ................................................................ 56

Water Pump 

 ............................................................................ 56

Diesel Heater  ......................................................................... 56
Trouble Shooting  ................................................................... 59 
January 2019 onward trouble shooting  ...................... 59
Driving Off Road  ................................................................... 61

Recommended Recovery Products 

 ............................... 62

Recovery points  .................................................................... 62
Hardware  ................................................................................. 62
Wheels and Tyres  .................................................................64
Highway  ....................................................................................64
Off Road  ...................................................................................64
Suspension  ..............................................................................64
Shock Absorbers & Bushes  ...............................................64 
Travel Record  ......................................................................... 65
Service Record  ....................................................................... 67
Warranty Statement  ........................................................... 89
Supplier Details  ..................................................................... 93
Guide to Video Library  ....................................................... 94

Summary of Contents for FORBES 13 2021

Page 1: ...Copyright Market Direct Group Pty Ltd 2021 All Rights Reserved Phone 1300 494 494 OWNER S MANUAL EDITION 2021 Version 1 FORBES 13 OFFROAD CARAVAN www marketdirect com au January 2021 AU Model shown...

Page 2: ...Chocks and Ramps 17 Operating the Jockey Wheel 17 Stabiliser Legs 17 Electric Awning 18 Kitchen 19 Electrical 20 Electric Control Panel 20 Mains Power 20 Electrical Diagrams 21 Switch Panel 21 Main C...

Page 3: ...Pressure and Temperature Relief Valve 49 Draining the Water Heater 49 Switching On Gas Operation 50 Removing The Cowl Cover 50 Select Water Heater Mode 50 When using the vehicle switches 50 Switching...

Page 4: ...nd experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access t...

Page 5: ...13 Hybrid Caravan DISCLAIMER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME MODEL VIN BUIL...

Page 6: ...ng The total permissible mass of the Trailer This includes the coupling mass and whatever you add as payload e g water gas luggage up to the specified rating The ATM Rating must not be exceeded GTM Gr...

Page 7: ...ng towards the centreline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured in millimet...

Page 8: ...olbox Outer Stone Deflectors JERRYCAN HOLDER 2 x 20L Jerry can holders AWNING 3 2 meters electric GAS CYLINDERS 2 x 9kg gas cylinder holders KITCHEN CONSTRUCT EXTERNAL External 304 grade stainless ste...

Page 9: ...364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool...

Page 10: ...OT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death an...

Page 11: ...he body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level firm ground w...

Page 12: ...may create an explosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Unit provides 230 VAC treat the AC output socket the same as regular wall AC soc...

Page 13: ...er All MDC Caravans require an electric brake controller to be fitted to the tow vehicle by law There is a wide range of controllers available that are suitable Correct Vehicle Wiring for MDC Caravan...

Page 14: ...plug can be connected to the start battery on the vehicle and should include the following to protect the start battery 1 50 amp relay to stop power supply when vehicle is not running 2 50 amp fuse o...

Page 15: ...possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a fire immediately close cylinder v...

Page 16: ...ers should only be operated with an annex fully erected Failing to do so may affect the safety and operation of the gas appliance Slide out kitchens with cookers must only be used with a flexible conn...

Page 17: ...l annexarea may be beyond the performance of the diesel heater unit The diesel heater is not to be used for the following Directing air onto people or animals Long term use in large areas Drying cloth...

Page 18: ...R OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage Always load evenly to both sides of the caravan Loa...

Page 19: ...rmance of the van Overloading the front or rear may cause adverse handling and sway Additionally overloading the front or back can induce a pendulum effect that can cause dangerous sway and cause an a...

Page 20: ...lace Hitch and Chains Ensure hitch and chains are free of damage Hitch locking mechanism functions correctly Hitch is properly lubricated Hitch articulates correctly Fire Extinguisher Extinguisher is...

Page 21: ...elling front to back can be done by raising and lowering the jockey wheel prior to adjusting the stabiliser legs Getting the trailer level from left to right should be done with drive on stepped ramps...

Page 22: ...to pool on the awning during rain lower one side to a level that allows the water to freely run off and not pool In light to moderate breeze guy ropes should be used In stronger winds the awning shou...

Page 23: ...e slide out kitchen cooktop without the annex or awning may adversely affect the safety and operation of the appliance CAUTION Kitchen Always use the support leg when setting up the kitchen To connect...

Page 24: ...event a 15A outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch Never leave power leads coiled when in use lay the lead out back and forward in...

Page 25: ...www marketdirect com au Ph 1300 494 494 21 Electrical Diagrams Switch Panel...

Page 26: ...www marketdirect com au Ph 1300 494 494 22 Main Circuit...

Page 27: ...ge If worn or damaged arrange for these to be replaced with approved certified and suitably rated chains Connecting the Hitch Towing with Trucks If you intend to tow your caravan with a truck or heavy...

Page 28: ...94 494 24 Towing the Caravan Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied...

Page 29: ...he groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connec...

Page 30: ...ocking mechanism 2 is all the way back release the button 1 locking the plate in place Coupling STEP 1 STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is...

Page 31: ...button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through...

Page 32: ...utton 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position Lif...

Page 33: ...necting the Safety Chains Chains should be crossed over and connected with suitable rated shackles Ensure they are connected in a way to prevent them dragging on the road but not too tight as to restr...

Page 34: ...art alternator require the IDC25 to be activated via the trigger wire for the ECU to detect the charge requirement of the trailer batteries Battery Care Your camper is fitted with 100Ah AGM Batteries...

Page 35: ...age Packing Up the Caravan All gas and electric appliances are turned off Gas is turned off at the gas bottle All loose items are secured and unable to move and damage themselves or the caravan All ca...

Page 36: ...t combustion to ventilate the area Pressing the heating selector button will start the combustion process and begin heating mode Combustion and ventilation lamps light up simultaneously As a fault occ...

Page 37: ...the stop working button Heater switches off metering pump stops working and glow plug is switched on for approx 40 seconds After fan runs on for approx 4 minutes to cool down heater is shut down when...

Page 38: ...rom switch on to fuel supply to the fuel pump is around 65 seconds Temperature Control When the combustor is ignited and running you can turn the control knob according to the arc mark around the cont...

Page 39: ...ing up If moisture is found allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the camper to draw away any residual water vapour If packing...

Page 40: ...en Air pressure may force the blind out of its tracks and damage it Screens can be used at any time When raising or lowering screens and blinds always use two hands spaced evenly applying gentle press...

Page 41: ...on Protection Reasonable steps should be made by the customer to protect the product from corrosion Seaside areas areas with high salt contents in soil and roads that are salted during snow conditions...

Page 42: ...of the solar panels Panels should be cleaned as necessary to prevent this Sealants around solar panel mounts and cables should be checked every 6 months to ensure they are in good condition Winegard S...

Page 43: ...www marketdirect com au Ph 1300 494 494 39...

Page 44: ...oil Every 6 months Red arrow indicates protecting the spring with a lanolin based lubricant Every 12 months Roof Skirt Elastic Cord The elastic cord surrounding the PVC roof skirt is placed to ensure...

Page 45: ...pth and any damage particularly to sidewalls Wheel nuts must be checked with a torque wrench When picking up your new caravan check the wheel nut torque at 50 100 200 and 500km Check before each trip...

Page 46: ...es in turn move towards the drum until contact is made Friction generated between the drum and lining contact surface results in parking brake capability Use the cable adjuster to give enough tension...

Page 47: ...ds the backing plate while loosening locknut C to reduce handbrake 4 When finished tighten locknuts to prevent further movement Hitch Cruisemaster DO35 To ensure a long service life we recommend the f...

Page 48: ...www marketdirect com au Ph 1300 494 494 44 Hub Assembly...

Page 49: ...www marketdirect com au Ph 1300 494 494 45 Trailing Arm Bushes...

Page 50: ...rings 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Backing Plat...

Page 51: ...with regard to the safe use of the device and have understood the potential risks Children must not use the device as a toy To avoid the risk of accidental resetting of the over temperature guard the...

Page 52: ...o not operate when travelling Do not operate the water heater when refuelling the vehicle and when it is in the garage Items sensitive to heat e g spray cans must not be stored in the installation are...

Page 53: ...safety valve as long as the appliance is still hot Do not place a plug or reducing coupling in the discharge pipe Fig 2a 4b of the P T safety valve Do not operate the water heater without a functioni...

Page 54: ...for combustion If the appliance switches to Fault during this time switch off the appliance wait 10 minutes and switch on again When using the vehicle switches Refer to operating instructions of the v...

Page 55: ...year We recommend the use of suitable normal commercial products for the cleaning disinfection and care of the Truma UltraRapid Products containing chlorine are unsuitable In order to avoid the coloni...

Page 56: ...pressure reducer when connected to central water supply Allow the appliance to cool and then slowly raise the test lever Fig 2a 4a to flush the water system and attempt to force dirt or foreign matte...

Page 57: ...t is good ventilation a heater or running air conditioning When condensation occurs the Caravan should be thoroughly aired and dried to protect finishes and avoid mould Protecting from Mould Mould is...

Page 58: ...rotect the rear window on wagon style 4WD s and SUV s as rocks may ricochet off the trailer stone guard and strike the rear window or the back of the vehicle Anti Theft Devices There are many types of...

Page 59: ...Parked in shade Reset breaker Replace or repair DC to DC unit Wait until daytime Park in sunshine Batteries not charging from car No power from car DC to DC trigger wire not activated Tripped breaker...

Page 60: ...on power Turn on switch at kitchen Air and water spitting from tap Water tank empty Split hose Fill tanks Repair hose Running but poor pressure Gauze filter at pump blocked Clear filter of debris Cod...

Page 61: ...1 Incorrect connection Check all the plugs for secure connection and rectify if necessary 2 Short circuit or open circuit of lead Check whether there is short circuit or open circuit of motor lead by...

Page 62: ...ter If yes please fix it or replace it 2 Damage of temperature sensor Check whether there is a damage of temperature sensor If yes please replace it 9 Ignition failure 1 No fuel in the container Check...

Page 63: ...circuit of glow plug 10 Ambient temperature over high before starting or furnace body temperature over high during heating process 11 Broken circuit or short circuit of overheating sensor 12 Broken c...

Page 64: ...ion mode cooling if temperature over high b Or replace controller 6 Replace controller 7 a Check whether fuel pump lead connection is reliable b Replace fuel pump c Replace controller 8 a Check whethe...

Page 65: ...ge to seals resulting in shock absorber fade reduction in damping effect and in extreme cases failure of the seal completely On rough and corrugated roads it s important to adjust tyre pressures on yo...

Page 66: ...dangers before you proceed Recommended Recovery Products Recovery points Do not attempt to recover via points that aren t designated recovery point You vehicle must be fitted with rated points that ex...

Page 67: ...enough to damage more tyres than you have spare A compressor is a must have to reinflate your tyres after deflating for rough and corrugated roads A tyre gauge is a must have to deflate your tyres to...

Page 68: ...iencing and the loaded weight of your caravan WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highway pressures Failure to reinflate can cause se...

Page 69: ...direct com au Ph 1300 494 494 65 Trip Name Date Km Start Km Finish Cumulative Km Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and servic...

Page 70: ...www marketdirect com au Ph 1300 494 494 66 Trip Name Date Km Start Km Finish Cumulative Km...

Page 71: ...Wheel nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure General fixings Ensure no loose...

Page 72: ...t condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery C...

Page 73: ...rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Chec...

Page 74: ...and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De s...

Page 75: ...condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Che...

Page 76: ...rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Chec...

Page 77: ...and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De s...

Page 78: ...condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Che...

Page 79: ...rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Chec...

Page 80: ...and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De s...

Page 81: ...condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Che...

Page 82: ...rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Chec...

Page 83: ...and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De s...

Page 84: ...condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Che...

Page 85: ...rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Chec...

Page 86: ...and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De s...

Page 87: ...condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Che...

Page 88: ...rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Chec...

Page 89: ...and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De s...

Page 90: ...condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Che...

Page 91: ...rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Chec...

Page 92: ...and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De s...

Page 93: ...is terminated immediately for that item and the original purchaser shall make no claims or be eligible for any claims on behalf of the new owner d This Warranty does not apply to new products purchase...

Page 94: ...nably consider appropriate to rectify the basis of the claim b If we accept a warranty claim arising from a major failure or for which we cannot provide a remedy in a reasonable time then you may be e...

Page 95: ...ist even where it is not initially apparent While we will notify you of any defects or damage to such goods of which we are aware you purchase the goods on notice that we may not be aware of all such...

Page 96: ...any kind of information which we consider to be relevant to the decision which may involve questions about the use of the products photographs of the products or about the maintenance history of the p...

Page 97: ...ebearings com au Rockhampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Ema...

Page 98: ...ode or go to https youtu be 8wEHmdZHBrQ Scan the code or go to https youtu be cKlXK5UgkGE Scan the code or go to https youtu be YejDDYCX9p0 Scan the code or go to https youtu be UEASY5lZZvA Setup Tuit...

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