MDC XT16-HR Island, User Manual And Manual

Page 1: ...ead owner s manual before using the equipment Third party component manuals should be read in conjunction with this manual Maintenance guidelines must be met or exceeded failing to meet these guidelin...

Page 2: ...19 Important Safety Notice 19 Brake Adjustment 19 Brake Cleaning and Inspection 19 Magnets 20 Shoes and Linings 20 Corrosion Prevention 20 Wheels and Tyres 21 Highway 21 Off Road 21 Electrical Systems...

Page 3: ...anual content does not imply express or other any warranty the owner should read the limited warranty terms included in this booklet Before using this product you should be certain your tow vehicle is...

Page 4: ...stle Unit 1 2364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 North Geelong 129 Douro Street Nth Geelong VIC 3215 WESTERN AUSTRALIA Wangara 63 Innovatio...

Page 5: ...hetford 146L upright internal fridge External 304 grade stainless steel with Smev 3 burner stove and sink with hot cold water Water Delivery 12V electric pump Water Tanks 2 x 80L Freshwater 1 x 80L Gr...

Page 6: ...5 1300 4X4 Bearing Number Inner Bearing 25590 Cone 25520 Outer Bearing 25590 Cone 25520 Seal 55 x 85 x 12...

Page 7: ...How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling and...

Page 8: ...bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump...

Page 9: ...ocking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debr...

Page 10: ...to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through the mech...

Page 11: ...button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position S...

Page 12: ...g etc should be stored in the pantry cupboard Never load in a manner that causes the ball weight to exceed the limit of the tow vehicle Ensure no items can move during travel Secure all items to preve...

Page 13: ...the trailer stable On soft ground you may want to use timber sole boards under the stabiliser feet Site Power The Projecta charger in your caravan is connected via the 15A exterior socket To use site...

Page 14: ...ue slide tab fig 2 and pull kitchen out The kitchen will lock into place when extended To put kitchen away again press down the blue tabs and push back into place To connect the gas plug the gas bayon...

Page 15: ...m Storage To maximise the life of your caravan you should consider additional protection from the elements UV light and moisture can have an adverse effect on materials when left unprotected outside T...

Page 16: ...e gun as these may over or under tighten A quality torque wrench will ensure nuts are tightened correctly It s important to remember to check your wheel nuts at 50km 500km and 1000km and periodically...

Page 17: ...le in the event of an emergency Operation When electrical current is fed into the system by the controller it activates the electromagnets in the brakes These electromagnets are energized and are attr...

Page 18: ...BREAKAWAY BATTERY SOURCE BE CHARGED DURING TOWING NSW REQUIRES A BATTERY MONITOR VIEWABLE FROM THE DRIVERS POSITION WITH A MINIMUM OF A VISUAL ALARM FOR LOW BATTERY VOLTAGE Hand Brake Parking brakes a...

Page 19: ...iagram Handbrake Adjuster 1 below To tighten the handbrake cable turn the adjuster wheel D in a clockwise direction Once adjusted retighten lock nuts and test Always ensure that wheels turn freely whe...

Page 20: ...ill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who departs from th...

Page 21: ...both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts available from our outlets Co...

Page 22: ...off road conditions can vary greatly you must lower your pressures and reduce speed until vibration and shock through the suspension is at a moderate level to suit the conditions you are experiencing...

Page 23: ...attery stored at low volts Before storing your camper ensure that battery s is fully charged and all power is disconnected switched off When possible leave the battery connected to a smart charger tha...

Page 24: ...23 1300 4X4 12 Volt Wiring Diagram Main Circuit...

Page 25: ...24 1300 4X4 Wiring Diagram Switch Panel...

Page 26: ...located beneath the dinette seat beside the Projecta battery charger This 200A breaker is a resettable type Mains Power The Projecta charger in your caravan is connected via the 15A exterior socket To...

Page 27: ...ue outlet on your gas hot water system must be uncovered prior to use Open the protective dust cabinet and remove the white cover before use Do not operate whilst towing Do not operate in enclosed spa...

Page 28: ...p is turned off and pressure restored Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification Connecting the Gas WARNING Your cara...

Page 29: ...to the gas line when using these appliances The gas isolation valves for the hot water system and gas cooktop are located in the cupboard beneath the cooktop The gas alarm is located beside the entry...

Page 30: ...pting to warm the additional annex area may be beyond the performance of the diesel heater unit The diesel heater is not to be used for the following Directing air onto people or animals Long term use...

Page 31: ...30 1300 4X4 Schematic...

Page 32: ...ways ensure all items are clear of the heater unit and all hoses and exhaust Ensure intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilat...

Page 33: ...the heating selector button will start the combustion process and begin heating mode Combustion and ventilation lamps light up simultaneously As a fault occurs during operation of the heater combusti...

Page 34: ...stage Ventilating mode Press the ventilation button Heater will work in ventilation mode Changeover in mode of ventilation and burning can be initiated at any time Switching off Press the stop workin...

Page 35: ...her all the plug connections are secure and rectify where necessary 2 Short circuit or open circuit of lead Check whether there is short circuit or open circuit of motor lead by multimeter If yes plea...

Page 36: ...ntroller Replace the controller 10 Flame failure 1 Not enough fuel in container Provide enough fuel 2 Fault of ignition sensor Troubleshooting or replace it Protecting from Mould Mould is very difficu...

Page 37: ...sure Wheel nuts tight and torqued to correct tension Bearing caps secure All external fittings secure Stabiliser legs working secure in travel position Gas bottles and jerry cans secured Stabiliser le...

Page 38: ...cks Covers Hard floor campers and caravans will benefit greatly from a storage cover Perishable fittings such as rubber seals and plastic will be protected from UV radiation Paint and gelcoat finishes...

Page 39: ...38 1300 4X4 Trouble Shooting Electrical...

Page 40: ...ns pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Problem Possible Cause Remedy...

Page 41: ...tting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller A...

Page 42: ...ect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting drivers It is importan...

Page 43: ...s and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so regional councils wh...

Page 44: ...express written permission of MDC Any affiliates representatives associates agents suppliers resellers or similar of MDC shall have no authority to authorise or deny warranty claims on behalf of MDC M...

Page 45: ...will be made to provide all relevant information regarding the item on auction as per Australian law any and all goods bought at auction subsequently do not carry any statutory warranty Unless specifi...

Page 46: ...45 1300 4X4 MASTERCLASS Tutorials...

Page 47: ...46 1300 4X4 Maintenance Schedule...

Page 48: ...ndbrake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and adjust Check...

Page 49: ...ression General fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 18 MONTHS 15 000KM SERVICE CHECKED Hitch Inspect for damage and l...

Page 50: ...fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 30 MONTHS 25 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check...

Page 51: ...fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 42 MONTHS 35 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check...

Page 52: ...fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 54 MONTHS 45 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check...

Page 53: ...fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 66 MONTHS 55 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check...

Page 54: ...0 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close...

Page 55: ...istinction Road Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Danden...