Mea 7236 Owner'S/Operator'S Manual Download

Page: 6 / 81

Document No

7235-D0001-01

1. PRODUCT SAFETY

(COMPRESSOR / COMPRESSED AIR)

MEA DISCLAIMS ALL LIABILITIES FOR DAMAGE OR LOSS OF EQUIPMENT AND PROPERTY,

PERSONAL INJURIES (INCLUDING DEATH), AND CONSEQUENTIAL DAMAGES ARISING OUT OF

ANY MEA SYSTEM NOT USED IN ACCORDANCE WITH THE OPERATOR’S MANUAL.
ALL UNITS ARE SHIPPED WITH A DETAILED OPERATOR’S MANUAL. THIS MANUAL CONTAINS

VITAL INFORMATION FOR THE SAFE USE AND EFFICIENT OPERATION OF THE UNIT. READ THE

OPERATOR’S MANUAL BEFORE STARTING THE UNIT. FAILURE TO ADHERE TO THE

INSTRUCTIONS COULD RESULT IN SERIOUS BODILY HARM OR PROPERTY DAMAGE.

Care is required when working with an air compressor or compressed air. Compressed air is one of the many

ways energy can be stored. Releasing the stored energy in an uncontrolled manner can result in catastrophic

consequences. Death and permanent disability are possibilities that can occur due to misusage. The

following are suggested as minimum precautions to be used when operating the SMARTPACK Air

Compressor. It is important that each work site shall perform a risk analysis and produce a procedure to

eliminate or control the hazardous condition to minimise the risk to personnel and equipment. Health and

Safety Regulations necessitate that this is a compulsory process to be carried out on each site. These,

together with site specific safety procedures will help to minimize the risk to accidents, personnel injury and

loss of life. It is the responsibility of the employer to ensure that the work site is safe for all employees and

that the safety procedures are followed by all employees.

SAFETY WHEN OPERATING AN AIR COMPRESSOR

•

Do not bypass or disable the oil temperature and pressure sensors – unless planning on running to

failure (MEA does not recommend the practice).

•

Do not expose the tank or compressor to extreme heat.

•

Do not perform any service or repairs until the system has been completely relieved of air pressure.

•

Maintenance and repairs on the system should only be done by qualified personnel.

•

Do not operate the compressor while driving (vehicle mounted systems).

•

Do not tamper with the pressure relief valve.

•

Follow safe work practice, wear the appropriate personal protective equipment (PPE) when operating

air-powered equipment, particularly eye and hearing protection.

•

Avoid contact with rotating components, ensure all safety guards are in place.

•

Avoid all contact with pressurized air. If it penetrates the skin, it can enter blood stream and cause

death.

•

Vaporized oil propelled by high pressure is an explosive mixture. To prevent compressor explosion

or fire, make sure that the air entering the compressor is free of flammable vapors.

•

Do not breathe the compressor air, vaporized oil is a respiratory hazard.

•

Stay clear of all moving parts when the system is operating.

•

Follow safety procedures for service operations as set by the authority.

•

Run the system at idle speed and under no load conditions for 2 to 3 minutes before turning the

system off to allow system cooling and lubrication to occur.

Summary of Contents for 7236

Page 1: ...7235 D0001 01 SMARTPACK 250 H 7236 Owner Operator Manual SERVICE MAINTENANCE AIR COMPRESSOR HYDRAULIC DRIVEN Revision 1 0 Revised date 22 11 18 ...

Page 2: ...Document No 7235 D0001 01 THIS PAGE WAS LEFT BLANK INTENTIONALLY ...

Page 3: ...Document No 7235 D0001 01 MEA Product Warranty Registration Form THIS FORM MUST BE COMPLETED AND RETURNED WITHIN 30 DAYS OF INSTALLATION OR WARRANTY WILL BE VOID ...

Page 4: ...____________________________________ City _______________ State ___________________ Country ___________________ Installation Date _______ ________ ______ Day Month Year Owner Information Company Name ______________________________________________________________ Address _____________________________________________________________________ City _______________ State ___________________ Country ____...

Page 5: ...E MAINTENANCE 9 7 TROUBLESHOOTING 10 8 SPARE PARTS 12 9 DRAWINGS AND ILLUSTRATIONS 13 10 WARRANTY 17 MOBILE ENERGY AUSTRALIA CONTACTS APPENDIX A COMPRESSOR INFORMATION Both the MEA Product Warranty Registration Form located at the FRONT of this Manual is to be returned to MEA FAILURE TO RETURN EITHER FORM MAY RESULT IN THE PRODUCT WARRANTY BEING VOID ...

Page 6: ... injury and loss of life It is the responsibility of the employer to ensure that the work site is safe for all employees and that the safety procedures are followed by all employees SAFETY WHEN OPERATING AN AIR COMPRESSOR Do not bypass or disable the oil temperature and pressure sensors unless planning on running to failure MEA does not recommend the practice Do not expose the tank or compressor t...

Page 7: ...ALL APPROPRIATE SAFETY PRECAUTIONS MUST BE TAKEN IN TO ACCOUNT AND SAFETY EQUIPMENT MUST BE WORN IF IN CONTACT WITH THE EQUIPMENT UNDER OPERATION ALL LEAKS NO MATTER HOW MINOR MUST BE RECTIFIED IMMEDIATELY AND ANY WEAR IN THE HOSES MUST BE ADDRESSED AND EQUIPMENT REPLACED HYDRAULIC INJECTION IS DANGEROUS AND LIFE THREATENING AND EVEN A PINHOLE LEAK WILL BLANKET AN ENTIRE ENCLOSED SPACE VERY QUICKL...

Page 8: ...travels to the compressed air outlet via the air oil separating element and the minimum pressure valve and ready to be utilized In the air oil separating element the oil is filtered out down to a residual content of 3 mg m3 and is then conveyed back into the compressor housing via a nozzle and the non return valve When the compressor module is switched off the minimum pressure valve with a non ret...

Page 9: ...ivery 250cfm 116psi Nominal Operating Pressure Hydraulic 197 Bar 201 LPM Pressure Regulation Mechanical Inlet control valve modulates flow in response to demand Safety Features 200 PSI relief valve in compressor sump Temperature safety sensor in compressor Rapid blow down valve to discharge system pressure on shutdown Lubrication MEA Certified and Approved Synthetic Oil for compressor Filters Two ...

Page 10: ...vehicle flow control turn PTO on for vehicle mounted system In other systems start the hydraulic system by starting the hydraulic pump 7 Turn on the compressor either at the control box or in the cab and ensure it is in the unloaded state check load unload switch 8 Turn on the unload load switch to load and see if the compressor builds pressure to the regulated setting 9 Plug an air tool into the ...

Page 11: ...oader valve inlet and outlet ports are marked and easily identifiable on the valve body 3 In installing a frameless version install the cooler in place and connect the compressor cooler lines between the cooler and the compressor 4 Connect the electrical control box to the vehicle be sure to place an in line weatherproof fuse 30A 12V and 20A 24V within 300mm of the vehicle battery Ensure the contr...

Page 12: ...Document No 7235 D0001 01 8 Hydraulic Air Flow Pressure Calculation ...

Page 13: ...lace spin on coalescing element if necessary Once after 50 operating hours Check the oil level in the separating tank Tighten all screw pipe fittings and electrical screw terminal fittings Check all other connections for firm seating Every 100 hours System Inspection 1 Check oil level in separating tank top up is oil is low 2 Check maintenance indicator if applicable 3 Listen for abnormal running ...

Page 14: ...istat switches off due to excessively high temperature Oil shortage Check the oil level in the oil reservoir fill if necessary Oil filter soiled Replace oil filter cartridge Oil thermostat faulty Replace oil thermostat Oil cooler soiled Clean oil cooler on air side clean on oil side if necessary Incorrect setup a Room ventilation b Exhaust air obstructed c Thermal short circuit Follow recommendati...

Page 15: ...al Control valve does not open Compressor system leaky Check system and seal off if necessary Solenoid valve electrical system bypass valve piston gasket and minimum pressure valve not functioning Check and replace parts Control valve does not control two point step less Pressure switch in system is set incorrectly Check setting adjust and replace if necessary Oil escapes during stop Sealing surfa...

Page 16: ...lter 10008 P0162 AIR Filter Element Safety Filter 10008 P0087 Air Oil Separator Element 10008 P0163 Oil Filter 10012 P0083 Unloader Valve 12V 10012 P0084 Unloader Valve 24V 10022 P0064 Shaft Seal Kit 20012 P0004 Relay 12V 20012 P0005 Relay 24V 10004 P0168 Coupling Hub Motor 10004 P0169 Coupling Hub Compressor 10004 P0170 Spider for Coupling ...

Page 17: ...Document No 7235 D0001 01 13 9 DRAWINGS ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING FRAMED ...

Page 18: ...ARRANGEMENT EVO 09NK 1 Safety Valve 2 Pre set direction clockwise rotation 3 Air Oil seperating element A 4 Air Oil seperating element B 5 Multiblock 6 Oil filter 7 Minimum pressure valve 8 Oil drain plug 9 Oil filler opening 5 Multiblock ...

Page 19: ...Document No 7235 D0001 01 15 HARNESS SMARTPACK 250H FRAMED 12V 24V ...

Page 20: ...Document No 7235 D0001 01 16 SMARTPACK 250H HYDRAULIC CIRCUIT ...

Page 21: ... genuine components are used in the product s 2 7 Normal wear and tear of product s 3 WARRANTY PERIOD 3 1 The warranty period will commence upon installation of the product s The returned registration form marks the date of installation If the registration form is not received the warranty period will be deemed to commence 30 days from date of shipment from MEA 3 2 The Product s is warranted again...

Page 22: ...fully completed warranty registration form 7 DISCLAIMER AND WARRANTY SERVICE 7 1 Any labor costs claimed in excess of MEA s set rate and or times are not provided by this warranty If applicable any labor costs in excess of MEA rate schedules caused by but not limited to location or inaccessibility of the equipment travel time or labor provided by unauthorized service personnel are not provided by ...

Page 23: ...gement Managing Director Rob Pulz Office 07 3273 6803 Sales Email sales mobileenergyaustralia com au Office 07 3273 6803 Spare Parts BH Office 07 3273 6803 Email sales mobileenergyaustralia com au Service Email workshop mobileenergyaustralia com au Office 07 3273 6803 ...

Page 24: ...Document No 7235 D0001 01 20 APPENDIX A COMPRESSOR INFORMATION ...

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