Mea SMAC 35D-24HP, Owner'S And Operator'S Manual

Page 1: ...7209 D0001 10 SMAC 35D 24HP Service Maintenance Air Compressor Owner s Operators Manual 35 CFM Diesel Driven Air Compressor ...

Page 2: ...NG EACH DAY 9 OPERATING PROCEDURE STARTING STOPPING DIESEL ENGINE AND COMPRESSOR 10 INSTALLING THE COMPRESSOR UNIT 15 SCHEDULE MAINTENANCE 20 SPARE PARTS AND SERVICE KITS ERROR BOOKMARK NOT DEFINED DRAWINGS ILLUSTRATIONS 25 WARRANTY 38 MOBILE ENERGY AUSTRALIA CONTACTS 40 Both the MEA Product Warranty Registration Form located at the back of this Manual and the Kubota Engine Warranty Registration F...

Page 3: ...y require that this is a compulsory process to be carried out on each site These with site specific designed safety precautions will help to reduce accidents personal injury and loss of life It is the responsibility of the employer to ensure that the work site is safe for the employees SAFETY WHEN OPERATING AN AIR COMPRESSOR Do not bypass or disable the oil temperature sensor Do not expose the tan...

Page 4: ...ice Maintenance Air Compressor utilises a diesel engine to power the compressor Only those who have been trained and who have read and understand the operator and installation manual should operate and install the MEA SMAC This manual contains vital information on integrating the compressor system into the vehicle system and to ensure that it is installed and operated in a safe and efficient manne...

Page 5: ...0 218 849 719 INTRODUCTION continued The following is a view of SMAC fitted with the generator welder option The following is a view of SMAC fitted with the generator and hydraulic pump option Detailed Information on the compressor and the engine are supplied separate to this Owners Operator Manual The specifications on the following pages are an overview of the engine and the compressor used on S...

Page 6: ...tic Engine Control System Pneumatic speed control engine and compressor high temperature and pressure engine shutdown system Safety Features 200 PSI relief valve in compressor sump Temperature safety sensor in the compressor Rapid blow down valve to discharge system pressure on shutdown Lubrication All replacement compressor oils must be approved by MEA prior to use Warranty will be nullified if o...

Page 7: ...ol via air cylinder Engine Protection Engine low oil pressure and high water temperature sensors Lubrication MEA approved oil to meet strict emission control regulations min class CF or better is required If oil does not meet the minimum requirements all warranty will be nullified IMPORTANT Engine oil should be MIL L 2104F or have properties of API classification CF grades or higher Change the typ...

Page 8: ... Remote VRD The VRD relocates the welder generator controls to a more convenient location as well as providing added safety when welding The VRD control box visually shows when it is safe to weld The original controls on the generator are blanked off and rerouted to the VRD control box Below pictured is the SMAC 35 WG VRD box mounted to the side of the unit The electrical schematic for the VRD con...

Page 9: ...49 719 OPERATING PROCEDURE CHECKS REQUIRED PRIOR TO STARTING EACH DAY 1 Check the oil level in the engine 2 Check the water level in the engine 3 Check the oil level in the compressor 4 Check all hoses are secured and not damaged Replace all damaged hoses before starting 5 Check all electrical cables are secure Secure all cables that are not tied down 6 Check the air inlet and air filter on the en...

Page 10: ...tion This will engage the compressor load solenoid and a green light will glow on the remote control box The engine speed will increase until the preset regulated pressure is reached 2 Listen for air escaping from the pressurized air system Ensure all air line taps are closed in order to reach regulated pressure 3 If the escaping air is from a broken pipe or connection turn the COMPRESSOR SWITCH t...

Page 11: ...he RPM of the engine to maintain a constant 3000rpm thus maintaining the load until the load is switched off 4 When the load is switched off the engine will idle down in under 10 seconds Please see the Sincro Operators Manual Note When operating the SMAC unit only one device can operate at one time either the compressor or the welder generator When operating the compressor the diesel engine will i...

Page 12: ... achieved by adjusting the pressure regulator valve mounted in front of the compressor Gold adjustable valve The system pressure is pre set at 150 psi To reduce the pressure either adjust the regulating valve or use a Filter Regulator Lubricator FRL to achieve the final tool pressure The compressor air intake is protected by a paper type replaceable air filter and a spin on type oil filter for the...

Page 13: ...reet Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 INSTALLING THE COMPRESSOR UNIT The information in this section is very important for proper operation of the compressor Read these requirements before beginning installation The following is a view of the compressor diesel engine unit ...

Page 14: ...erations 6 The unit should be installed in an area away from heat sources such as engines exhaust systems or other components that generate heat 7 The unit should not be installed in a location where it will be exposed to high contamination levels or combustible gases 8 The engine exhaust should be routed away from the compressor unit The engine exhaust should be located in an area where the exhau...

Page 15: ...tion at the hottest expected ambient temperature 2 Setup and run the system at 120 PSI This can be done by installing a ball valve on the air outlet pipe and adjusting the opening of the valve so that the compressor is running continuously at 120 PSI 3 Record the engine compressor and current ambient temperature for future reference 4 Run the system at full load for at least one hour or until the ...

Page 16: ...trol panel before the SMAC is secured to the body of the vehicle Locate a suitable mounting position for the SMAC Place the unit and check for clearances to any other objects There are four weld nuts located at the four corners of the bottom formed plate which can be used as mounting bolt locations Holes can also be drilled through the bottom of the formed plate if alternate locations are required...

Page 17: ...for all models of the SMACD The SMACD has as standard a fuel pump built into it It is suggested that an additional electrical fuel pump is installed if the compressor unit is installed 20 500 mm above the height of the truck diesel tank The following is the method for connecting up the fuel to the compressor unit 1 Cut the feed and return lines at the tank Install the tees into the cut pipes 2 Ins...

Page 18: ...will considerably reduce the reliability and life of the air tool In applications such as painting with air guns the finish can be greatly affected by moisture in the air Filters used in the standard filter regulator lubricator units have a limit to what they can handle It is suggested in areas of high humidity or in situations where the standard FRL is not able to cope with the moisture that a ME...

Page 19: ... the hose from the compressor Set the ball valve to the closed position 3 Refer to Pages 7 and 8 of this manual for the method to be used to start the compressor 4 On starting and running the air pressure will be found to be at the pressure specified by the customer and the engine will be at the lower speed idle speed The Unit has been adjusted by the factory to the customer specification If the p...

Page 20: ...nance intervals recommended are for standard operating conditions the intervals for inspection lubrication and maintenance are maximum intervals More frequent inspections should be made if the unit is operating in a dusty environment in high ambient temperatures or in other unusual conditions A planned program of periodic inspection and maintenance will help to avoid premature failure and costly r...

Page 21: ...tor mounts for excessive wear and fastener torque Check compressor shaft assembly for movement and wear Check compressor oil level Change engine oil see system specifications diesel engine lubrication Check system for oil and or air leaks Clean air cleaner element Check fan belt tension Every 200 Hours of Operation or 6 months Check radiator hoses and clamping bands Change engine oil filter cartri...

Page 22: ...NTACT MOBILE ENERGY AUSTRALIA FOR MORE INFORMATION IF YOU HAVE ANY QUESTIONS REGUARDING THE SETUP AND OPERATION OF THE SMAC RANGE OF PRODUCTS Code Description 7201 KB0017 SERVICE KIT SMAC D G 50HR STANDARD ENGINE ONLY 7201 KB0015 SERVICE KIT SMAC D G 200HR STANDARD ENGINE ONLY 7201 KB0011 SERVICE KIT SMAC D G 400HR STANDARD 7201 KB0022 SERVICE KIT SMAC D G 800HR STANDARD 7201 KB0013 SERVICE KIT SM...

Page 23: ...No 7209 D0001 10 Email info mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 23 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 ...

Page 24: ...No 7209 D0001 10 Email info mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 24 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 ...

Page 25: ... info mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 25 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS Electrical Schematic ...

Page 26: ...fo mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 26 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS Pneumatic Control Circuit ...

Page 27: ...1 10 Email info mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 27 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS ...

Page 28: ...il info mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 28 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS VRD Control Box ...

Page 29: ...nergyaustralia com au Visit us at www mobileenergyaustralia com au 29 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS Single Phase Electrical Outlet Circuit Diagram ...

Page 30: ...fo mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 30 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS 3 Phase Outlet Box Diagram ...

Page 31: ...1 10 Email info mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 31 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS ...

Page 32: ...1 10 Email info mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 32 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS ...

Page 33: ...o mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 33 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS Hydraulic Pump Installation ...

Page 34: ...1 10 Email info mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 34 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS ...

Page 35: ...1 10 Email info mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 35 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS ...

Page 36: ...1 10 Email info mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 36 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS ...

Page 37: ...1 10 Email info mobileenergyaustralia com au Visit us at www mobileenergyaustralia com au 37 39 Dulacca Street Acacia Ridge QLD 4110 Australia Tel 61 7 3273 6803 Fax 61 7 3272 3864 ABN 40 218 849 719 DRAWINGS ILLUSTRATIONS ...

Page 38: ...its 2 5 Consequential damages caused by product s failure 2 6 Any product s if other than MEA s genuine components are used in the product s 2 7 Normal wear and tear of product s 3 WARRANTY PERIOD 3 1 The warranty period will commence upon installation of the product s The returned registration form marks the date of installation If the registration form is not received the warranty period will be...

Page 39: ...n order to validate the warranty No warranty claims will be processed unless MEA has received a fully completed warranty registration form 7 DISCLAIMER AND WARRANTY SERVICE 7 1 Any labor costs claimed in excess of MEA s set rate and or times are not provided by this warranty If applicable any labor costs in excess of MEA rate schedules caused by but not limited to location or inaccessibility of th...

Page 40: ... 3864 ABN 40 218 849 719 MOBILE ENERGY AUSTRALIA CONTACTS Management Managing Director Rob Pulz Office 07 3273 6803 Mob 0438 574 462 Email r pulz mobileenergyaustralia com au Sales Email sales mobileenergyaustralia com au Office 07 3273 6803 Spare Parts BH Office 07 3273 6803 Email spareparts mobileenergyaustralia com au Service BH Office 07 3273 6803 Email workshop mobileenergyaustralia com au ...

Page 41: ...ountry ___________________ MEA Installer Information Company Name ______________________________________________________________ City _______________ State ___________________ Country ___________________ Installation Date _______ ________ ______ Day Month Year Owner Information Company Name ______________________________________________________________ Address _____________________________________...