Mea SMAC 35DG/BFM, Owner'S/Operator'S Manual

Page 1: ...7202 D0001 12 SMAC 35DG BFM 15HP MINE SPEC Owner s Operator s Manual 35 CFM Diesel Driven Air Compressor Revision 12 1 Reviewed 16 12 2021 ...

Page 2: ...Document No 7202 D0001 12 THIS PAGE IS LEFT BLANK INTENTIONALLY ...

Page 3: ...Document No 7202 D0001 12 MEA Product Warranty Registration Form THIS FORM MUST BE COMPLETED AND RETURNED WITHIN 30 DAYS OF INSTALLATION OR WARRANTY WILL BE VOID ...

Page 4: ...___________________________________ City _______________ State ___________________ Country ___________________ Installation Date _______ ________ ______ Day Month Year Owner Information Company Name ______________________________________________________________ Address _____________________________________________________________________ City _______________ State ___________________ Country _____...

Page 5: ...EDULE MAINTENANCE 16 7 SPARE PARTS AND SERVICE KITS 18 9 DRAWINGS ILLUSTRATIONS 21 TO 40 12 WARRANTY INFORMATION 41 TO 42 Both the MEA Product Warranty Registration form located at the FRONT of this Manual and the Kubota Engine Warranty Registration form located at the back of this manual are to be returned to MEA FAILURE TO RETURN EITHER FORM MAY RESULT IN THE PRODUCT WARRANTY BEING VOID ...

Page 6: ...h site specific safety procedures will help to minimize the risk to accidents personnel injury and loss of life It is the responsibility of the employer to ensure that the work site is safe for all employees and that the safety procedures are followed by all employees SAFETY WHEN OPERATING AN AIR COMPRESSOR Do not bypass or disable the oil temperature and pressure sensors unless planning on runnin...

Page 7: ...trained and who have read and understand the operator and installation manual should operate and install the MEA SMAC35DG BFM This manual contains vital information on integrating the compressor system into the vehicle system and to ensure that it is installed and operated in a safe and efficient manner The following is a view of SMAC fitted with the generator battery fuel module option ...

Page 8: ...Document No 7202 D0001 12 4 INTRODUCTION continued ...

Page 9: ...ompressor sump Temperature safety sensor in the compressor Rapid blow down valve to discharge system pressure on shutdown Lubrication All replacement compressor oils must be approved by MEA prior to use Warranty will be nullified if oil has not been approved MEA certified and approved semi synthetic compressor oil Part Number 10019 P002 Quantity of Compressor Oil Required 4 Litres Filters Paper ty...

Page 10: ...ved oil to meet strict emission control regulations min class CF or better is required If oil does not meet the minimum requirements all warranty will be nullified IMPORTANT Engine oil should be MIL L 2104F or have properties of API classification CF grades or higher Change the type of engine oil according to the ambient temperature Above 25 C 77 F SAE30 or SAE10W 30 or SAE15W 40 0 C to 25 C 32 F ...

Page 11: ...ne 2 Check the water level in the engine 3 Check the oil level in the compressor 4 Check all hoses are secured and not damaged Replace all damaged hoses before starting 5 Check all electrical cables are secure Secure all cables that are not tied down 6 Check the air inlet and air filter on the engine are clear ...

Page 12: ... in ON position Upper position Start the engine by depressing the START SWITCH The engine should turn on immediately Hold the switch for no longer than 10 seconds 4 If the engine does not start check the fuel tap if there is one and repeat the process described in 2 and 3 above The maximum number of attempts should be limited to 4 and after this the operator should seek assistance from a mechanic ...

Page 13: ...he engine off by pressing the ON OFF GLOW rocker switch to the centre position If you hear a slight hissing noise this is normal the compressor is bleeding off excess pressure out of the system OPERATING THE GENERATOR OPTION 1 Start engine as per previous instruction 2 Plug the electrical load into the outlets and switch outlets on 3 As soon as the device is switched on the automatic current sensi...

Page 14: ...r Lubricator FRL to achieve the final tool pressure ENSURE THAT THE WATER SEPARATOR IS MOUNTED AS FAR FROM THE COMPRESSOR AS POSSIBLE AND THAT IT HAS AT LEAST TWO METRES OF HOSING BETWEEN THE COMPRESSOR DISCHARGE AND SEPARATOR INLET The compressor air intake is protected by a paper type replaceable air filter and a spin on type oil filter for the oil side and a coalescing filter for final oil remo...

Page 15: ...1 INSTALLATION continued The information in this section is very important for proper operation of the compressor Read these requirements before beginning installation The following is a view of the compressor diesel engine unit ...

Page 16: ...ring Ventilation It is not possible to make absolute recommendations regarding ventilation because of the widely differing circumstances that are possible Duty cycle ambient temperature and enclosure shape are some of the important variables Ideal ventilation will provide good airflow through the unit with no restrictions Broadly speaking there are two ways in which the SMAC compressor can be moun...

Page 17: ...he exhaust pipe needs to be adequate for the engine There needs to be a flexible joint at the point where the extension is connected to the exhaust system of the Diesel Engine Driven Compressor Unit Ensure the exhaust pipe has suitable clearance and does not meet anything Ensure that if the exhaust system has a method to prevent water from entering the exhaust system Ensure exhaust from the diesel...

Page 18: ...lator lubricator units have a limit to what they can handle It is suggested in areas of high humidity or in situations where the standard FRL is not able to cope with the moisture an AFTERCOOLER is installed onto the compressor unit A An MEA water separator can be installed with electric solenoid operated drain valve part number 8 Completing the Installation Before Checking the System Make sure th...

Page 19: ... the pressure is not at the specified pressure refer to MEA before attempting any adjustments 5 Listen for leaks in the air line You should hear a hissing sound if there are any leaks Rectify any leaks you may find 6 Keep the system running at the pre set pressure until the compressor is up to operating temperature 7 Using the ball valve located on the outlet of the compressor slowly open the ball...

Page 20: ...es When is unit is being operated in a dusty environment in high ambient temperatures or in other unusual conditions an assessment needs to be done for shorter service interval A planned program of periodic inspection and maintenance will help to avoid premature failure and costly repairs Daily visual inspections should become routine IMPORTANT PLEASE CONTACT MOBILE ENERGY AUSTRALIA FOR MORE INFOR...

Page 21: ...ar and fastener torque Check shaft couplings for movements on shafts Check grub screws and bolts for tightness If fasteners have loose removed them apply thread locking compound and retighten to required torque Check compressor oil level Change engine oil see system specifications diesel engine lubrication Check system for oil and or air leaks Clean air cleaner element Check fan belt tension Every...

Page 22: ...IONS REGARDING THE SETUP AND OPERATION OF THE SMAC RANGE OF PRODUCTS Code Description 7201 KB0017 SERVICE KIT SMAC D G 50HR ENGINE ONLY 7201 KB0015 SERVICE KIT SMAC D G 200HR ENGINE ONLY 7201 KB0011 SERVICE KIT SMAC D G 400HR STANDARD 7201 KB0022 SERVICE KIT SMAC D G 800HR STANDARD 7201 KB0013 SERVICE KIT SMAC D G 400HR MINOR ENGINE COMPRESSOR 7201 KB0028 SERVICE KIT SMAC D G 800HR MAJOR ENGINE CO...

Page 23: ...Document No 7202 D0001 12 19 8 TROUBLESHOOTING ...

Page 24: ...Document No 7202 D0001 12 20 TROUBLESHOOTING continued ...

Page 25: ...Document No 7202 D0001 12 21 9 DRAWINGS ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING GENERATOR CW BATTERY AND FUEL TANK ...

Page 26: ...Document No 7202 D0001 12 22 DRAWINGS AND ILLUSTRATIONS PARTS LIST ...

Page 27: ...Document No 7202 D0001 12 23 DRAWINGS ILLUSTRATIONS PARTS LIST ...

Page 28: ...Document No 7202 D0001 12 24 DRAWINGS ILLUSTRATIONS PARTS LIST ...

Page 29: ...Document No 7202 D0001 12 25 DRAWINGS ILLUSTRATIONS PARTS LIST ...

Page 30: ...Document No 7202 D0001 12 26 DRAWINGS ILLUSTRATIONS HYDRAULIC PNEUMATIC DIAGRAM ...

Page 31: ...Document No 7202 D0001 12 27 DRAWINGS ILLUSTRATIONS SMAC WIRING DIAGRAM MINE SPEC ...

Page 32: ...Document No 7202 D0001 12 28 DRAWINGS ILLUSTRATIONS ...

Page 33: ...Document No 7202 D0001 12 29 DRAWINGS ILLUSTRATIONS Single Phase Electrical Outlet Circuit Diagram ...

Page 34: ...Document No 7202 D0001 12 30 DRAWINGS ILLUSTRATIONS ...

Page 35: ...genuine components are used in the product s 2 7 Normal wear and tear of product s 3 WARRANTY PERIOD 3 1 The warranty period will commence upon installation of the product s The returned registration form marks the date of installation If the registration form is not received the warranty period will be deemed to commence 30 days from date of shipment from MEA 3 2 The Product s is warranted agains...

Page 36: ...ly completed warranty registration form 7 DISCLAIMER AND WARRANTY SERVICE 7 1 Any labour costs claimed more than MEA s set rate and or times are not provided by this warranty If applicable any labour costs more than MEA rate schedules caused by but not limited to location or inaccessibility of the equipment travel time or labour provided by unauthorized service personnel are not provided by this w...

Page 37: ...ENERGY AUSTRALIA CONTACTS Sales Office 07 3273 6803 Email sales mobileenergyaustralia com au Spare Parts Office 07 3273 6803 Email sales mobileenergyaustralia com au Service Office 07 3273 6803 Email workshop mobileenergyaustralia com au ...