Mea SMAC 35DG, Owner'S/Operator'S Manual

Page 1: ...7202 D0001 12 SMAC 35DG WG 5 IN 1 15HP Owner s Operator s Manual 35 CFM Diesel Driven Air Compressor C W Generator Welder Revision 12 1 Reviewed 16 12 2021...

Page 2: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au THIS PAGE I...

Page 3: ...t Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au MEA Product Warranty Registration Form THIS FORM MUST BE COM...

Page 4: ...Country ___________________ MEA Installer Information Company Name ______________________________________________________________ City _______________ State ___________________ Country _______________...

Page 5: ...IONS 9 4 OPERATING PROCEDURES 12 5 INSTALLATION 16 6 SCHEDULE MAINTENANCE 23 7 SPARE PARTS AND SERVICE KITS 25 8 TROUBLESHOOTING 26 9 DRAWINGS ILLUSTRATIONS 28 10 WARRANTY 44 11 MOBILE ENERGY AUSTRALI...

Page 6: ...cessitate that this is a compulsory process to be carried out on each site These together with site specific safety procedures will help to minimize the risk to accidents personnel injury and loss of...

Page 7: ...nly those who have been trained and who have read and understand the operator and installation manual should operate and install the MEA SMACD G WG 5 IN 1 This manual contains vital information on int...

Page 8: ...gyaustralia com au INTRODUCTION continued The following is a view of SMAC fitted with the generator option Detailed Information on the compressor and the engine are supplied separate to this Owners Op...

Page 9: ...ation Pneumatic Engine Control System Pneumatic speed control engine and compressor high temperature and pressure engine shutdown system Safety Features 200 PSI relief valve in compressor sump Tempera...

Page 10: ...res 2 Poles Single Phase AC 5 to 8 5 kVA 3 Phase AC 7 5 to 10 kVA IP23 Generator Welder Features 2 poles brushless alternating current rotating welders Protection IP 23 Weldable electrodes rutile Supp...

Page 11: ...Protection Engine low oil pressure and high coolant temperature sensors Lubrication MEA approved oil to meet strict emission control regulations min class CF or better is required If oil does not meet...

Page 12: ...alia com au 4 OPERATING PROCEDURES PRE START CHECK EACH DAY 1 Check the oil level in the engine 2 Check the water level in the engine 3 Check the oil level in the compressor 4 Check all hoses are secu...

Page 13: ...hold will leave the system in OFF position middle position 3 Ensure ON OFF GLOW Switch still in ON position Upper position Start the engine by depressing the START SWITCH The engine should turn on im...

Page 14: ...speed 3 It is good practice to allow the engine to run under no load for 2 3 minutes 4 Turn the engine off by pressing the ON OFF GLOW rocker switch to the centre position If you hear a slight hissing...

Page 15: ...ONAL VRD Remote Mount VRD The VRD relocates the welder generator controls to a more convenient location as well as providing added safety when welding The VRD control box visually shows when it is saf...

Page 16: ...at 150 psi To reduce the pressure either adjust the regulating valve or use a Filter Regulator Lubricator FRL to achieve the final tool pressure ENSURE THAT THE WATER SEPARATOR IS MOUNTED AS FAR FROM...

Page 17: ...578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au INSTALLATION continued The information in this section is very important for proper operation of the comp...

Page 18: ...haust must not face directly down to the ground 2 Mounting of Compressor Unit considering Ventilation It is not possible to make absolute recommendations regarding ventilation because of the widely di...

Page 19: ...ducted away from the engine assembly the following are a minimum that should be considered The exhaust pipe needs to be adequate for the engine There needs to be a flexible joint at the point where t...

Page 20: ...d unload switch needs to be connected to the SMAC front panel via the Deutsch plug provided at the end of the 5 metre cable of the control box It should be noted this switch box can be mounted in the...

Page 21: ...nto the hose 3 Using the 2 off M8 x 30 bolts flat washers spring washers and nuts bolt the Air Intake Filter into place 4 Tighten the hose clamp and refit the front panel 8 Supply of After Cooler for...

Page 22: ...he compressor Set the ball valve to the closed position 3 Refer to Pages 7 and 8 of this manuals for the method to be used to start the compressor 4 On starting and running the air pressure will be fo...

Page 23: ...n are maximum intervals and it should be noted to schedule the maintenance accordingly to sites When is unit is being operated in a dusty environment in high ambient temperatures or in other unusual c...

Page 24: ...movements on shafts Every 100 Hours Check engine compressor generator mounts for excessive wear and fastener torque Check shaft couplings for movements on shafts Check grub screws and bolts for tightn...

Page 25: ...r IMPORTANT PLEASE CONTACT MOBILE ENERGY AUSTRALIA FOR MORE INFORMATION IF YOU HAVE ANY QUESTIONS REGARDING THE SETUP AND OPERATION OF THE SMAC RANGE OF PRODUCTS Code Description 7201 KB0017 SERVICE K...

Page 26: ...D0001 12 26 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au...

Page 27: ...1 12 27 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au TROU...

Page 28: ...Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au 9 DRAWINGS ILLUSTRATIONS G...

Page 29: ...y Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS AND ILLUSTRATIO...

Page 30: ...Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS AND ILLUSTRATIONS GENERAL A...

Page 31: ...1 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS A...

Page 32: ...32 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS...

Page 33: ...33 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS...

Page 34: ...e Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS ILLUSTRA...

Page 35: ...obile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS ILLU...

Page 36: ...Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS ILLUSTRAT...

Page 37: ...01 12 37 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRA...

Page 38: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS IL...

Page 39: ...Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS ILLUSTRATIONS Sin...

Page 40: ...le Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS ILLUSTR...

Page 41: ...01 12 41 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRA...

Page 42: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS ILL...

Page 43: ...12 43 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWI...

Page 44: ...s 2 5 Consequential damages caused by product s failure 2 6 Any product s if other than MEA s genuine components are used in the product s 2 7 Normal wear and tear of product s 3 WARRANTY PERIOD 3 1 T...

Page 45: ...s to validate the warranty No warranty claims will be processed unless MEA has received a fully completed warranty registration form 7 DISCLAIMER AND WARRANTY SERVICE 7 1 Any labour costs claimed more...

Page 46: ...7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au 11 MOBILE ENERGY AUSTRALIA CONTACTS Sales Office 07 3273 6803 Email sales mobileenergyaustralia com au Spare Parts BH...