Mea SMAC 40D-15HP, Owner'S/Operator'S Manual

Page 1: ...7201 D0001 13 SMAC 40D 15HP Service Maintenance Air Compressor Owners Operators Manual 40 CFM Diesel Driven Air Compressor Revision 13 Reviewed 16 12 2021 ...

Page 2: ...Document No 7201 D0001 13 THIS PAGE IS LEFT BLANK INTENTIONALLY ...

Page 3: ...Document No 7201 D0001 13 MEA Product Warranty Registration Form THIS FORM MUST BE COMPLETED AND RETURNED WITHIN 30 DAYS OF INSTALLATION OR WARRANTY WILL BE VOID ...

Page 4: ...___________________________________ City _______________ State ___________________ Country ___________________ Installation Date _______ ________ ______ Day Month Year Owner Information Company Name ______________________________________________________________ Address _____________________________________________________________________ City _______________ State ___________________ Country _____...

Page 5: ...RTS AND SERVICE KITS 16 8 TROUBLESHOOTING 19 9 DRAWINGS AND ILLUSTRATIONS 21 10 WARRANTY 31 MOBILE ENERGY AUSTRALIA CONTACTS 33 Both the MEA Product Warranty Registration form located at the FRONT of this Manual and the Kohler Engine Warranty Registration form located at the back of this manual are to be returned to MEA FAILURE TO RETURN EITHER FORM MAY RESULT IN THE PRODUCT WARRANTY BEING VOID ...

Page 6: ...with site specific safety procedures will help to minimize the risk to accidents personnel injury and loss of life It is the responsibility of the employer to ensure that the work site is safe for all employees and that the safety procedures are followed by all employees SAFETY WHEN OPERATING AN AIR COMPRESSOR Do not bypass or disable the oil temperature and pressure sensors unless planning on run...

Page 7: ...manual should operate and install the MEA SMAC D This manual contains vital information on integrating the compressor system into the vehicle system and to ensure that it is installed and operated in a safe and efficient manner Detailed Information on the compressor and the engine are supplied separate to this Owners Operators Manual The specifications on the following pages are an overview of the...

Page 8: ...blow down valve to discharge system pressure on shutdown Lubrication All replacement compressor oils must be approved by MEA prior to use Warranty will be nullified if oil has not been approved MEA certified and approved semi synthetic compressor oil Part Number 10019 P0002 Quantity of Compressor Oil Required 4 Litres Filters Paper type replaceable air filters Not Possible to Clean Spin on type en...

Page 9: ...A approved oil to meet strict emission control regulations min class CF or better is required If oil does not meet the minimum requirements all warranty will be nullified IMPORTANT Engine oil should be MIL L 2104F or have properties of API classification CF grades or higher Change the type of engine oil according to the ambient temperature Above 25 C 77 F SAE30 or SAE10W 30 or SAE15W 40 0 C to 25 ...

Page 10: ...ne 2 Check the water level in the engine 3 Check the oil level in the compressor 4 Check all hoses are secured and not damaged Replace all damaged hoses before starting 5 Check all electrical cables are secure Secure all cables that are not tied down 6 Check the air inlet and air filter on the engine are clear ...

Page 11: ... in ON position Upper position Start the engine by depressing the START SWITCH The engine should turn on immediately Hold the switch for no longer than 10 seconds 4 If the engine does not start check the fuel tap if there is one and repeat the process described in 2 and 3 above The maximum number of attempts should be limited to 4 and after this the operator should seek assistance from a mechanic ...

Page 12: ...sor will shut down and bleed off pressure The engine will come down to idle speed 3 It is good practice to allow the engine to run under no load for 2 3 minutes 4 Turn the engine off by pressing the ON OFF GLOW rocker switch to the centre position If you hear a slight hissing noise this is normal the compressor is bleeding off excess pressure out of the system STARTING STOPPING HYDRAULIC PUMP WHEN...

Page 13: ... Lubricator FRL to achieve the final tool pressure ENSURE THAT THE WATER SEPARATOR IS MOUNTED AS FAR FROM THE COMPRESSOR AS POSSIBLE AND THAT IT HAS AT LEAST TWO METRES OF HOSING BETWEEN THE COMPRESSOR DISCHARGE AND SEPARATOR INLET The compressor air intake is protected by a paper type replaceable air filter and a spin on type oil filter for the oil side and a coalescing filter for final oil remov...

Page 14: ...TALLATION continued The information in this section is very important for proper operation of the compressor Read these requirements before commencing the installation work The following is a view of the compressor diesel engine unit ...

Page 15: ... considering Ventilation It is not possible to make absolute recommendations regarding ventilation because of the widely differing circumstances that are possible Duty cycle ambient temperature and enclosure shape are some of the important variables Ideal ventilation will provide good airflow through the unit with no restrictions there are two ways in which the SMAC compressor can be mounted 1 Top...

Page 16: ...he exhaust pipe needs to be adequate for the engine There needs to be a flexible joint at the point where the extension is connected to the exhaust system of the Diesel Engine Driven Compressor Unit Ensure the exhaust pipe has suitable clearance and does not meet anything Ensure that if the exhaust system has a method to prevent water from entering the exhaust system Ensure exhaust from the diesel...

Page 17: ...t the end of the 5 metre cable of the control box It should be noted this switch box can be mounted in the cab of the vehicle if an extension harness is purchased or any location on the truck body 6 Connection of the Diesel Engine Driven Compressor Unit to the fuel tank It is normal to use the trucks fuel tank for all models of the SMACD The SMACD has as standard a fuel pump built into it It is su...

Page 18: ...r Intake Filter into place 4 Tighten the hose clamp and refit the front panel 8 Supply of After Cooler for Diesel Engine Driven Compressor Unit It is important for most air tools that the air supplied should be free of moisture High content of moisture in the air will considerably reduce the reliability and life of the air tool In applications such as painting with air guns the finish can be great...

Page 19: ...ual for the method to be used to start the compressor 4 On starting and running the air pressure will be found to be at the pressure specified by the customer and the engine will be at the lower speed idle speed The Unit has been adjusted by the factory to the customer specification If the pressure is not at the specified pressure refer to MEA before attempting any adjustments 5 Listen for leaks i...

Page 20: ...es When is unit is being operated in a dusty environment in high ambient temperatures or in other unusual conditions an assessment needs to be done for shorter service interval A planned program of periodic inspection and maintenance will help to avoid premature failure and costly repairs Daily visual inspections should become routine IMPORTANT PLEASE CONTACT MOBILE ENERGY AUSTRALIA FOR MORE INFOR...

Page 21: ...ar and fastener torque Check shaft couplings for movements on shafts Check grub screws and bolts for tightness If fasteners have loose removed them apply thread locking compound and retighten to required torque Check compressor oil level Change engine oil see system specifications diesel engine lubrication Check system for oil and or air leaks Clean air cleaner element Check fan belt tension Every...

Page 22: ...IONS REGARDING THE SETUP AND OPERATION OF THE SMAC RANGE OF PRODUCTS Code Description 7201 KB0017 SERVICE KIT SMAC D G 50HR ENGINE ONLY 7201 KB0015 SERVICE KIT SMAC D G 200HR ENGINE ONLY 7201 KB0011 SERVICE KIT SMAC D G 400HR STANDARD 7201 KB0022 SERVICE KIT SMAC D G 800HR STANDARD 7201 KB0013 SERVICE KIT SMAC D G 400HR MINOR ENGINE COMPRESSOR 7201 KB0028 SERVICE KIT SMAC D G 800HR MAJOR ENGINE CO...

Page 23: ...Document No 7201 D0001 13 19 8 TROUBLESHOOTING ...

Page 24: ...Document No 7201 D0001 13 20 9 DRAWINGS ILLUSTRATIONS ...

Page 25: ...Document No 7201 D0001 13 21 DRAWINGS ILLUSTRATIONS ...

Page 26: ...Document No 7201 D0001 13 22 DRAWINGS ILLUSTRATIONS ...

Page 27: ...Document No 7201 D0001 13 23 DRAWINGS ILLUSTRATIONS HYDRAULIC PUMP OPTION ONLY ...

Page 28: ...Document No 7201 D0001 13 24 DRAWINGS ILLUSTRATIONS BATTERY FUEL MODULE STAND ALONE OPTION ONLY ...

Page 29: ...Document No 7201 D0001 13 25 DRAWINGS ILLUSTRATIONS HYDRAULIC PNEUMATIC DIAGRAM ...

Page 30: ...Document No 7201 D0001 13 26 DRAWINGS ILLUSTRATIONS SMAC40D WIRING DIAGRAM ...

Page 31: ...Document No 7201 D0001 13 27 DRAWINGS ILLUSTRATIONS SMAC40D WIRING DIAGRAM MINE SPEC ...

Page 32: ...genuine components are used in the product s 2 7 Normal wear and tear of product s 3 WARRANTY PERIOD 3 1 The warranty period will commence upon installation of the product s The returned registration form marks the date of installation If the registration form is not received the warranty period will be deemed to commence 30 days from date of shipment from MEA 3 2 The Product s is warranted agains...

Page 33: ... MEA has received a fully completed warranty registration form 7 DISCLAIMER AND WARRANTY SERVICE 7 1 Any labour costs claimed more than MEA s set rate and or times are not provided by this warranty If applicable any labour costs more than MEA rate schedules caused by but not limited to location or inaccessibility of the equipment travel time or labour provided by unauthorized service personnel are...

Page 34: ...ENERGY AUSTRALIA CONTACTS Sales Email sales mobileenergyaustralia com au Office 07 3273 6803 Spare Parts Office 07 3273 6803 Email sales mobileenergyaustralia com au Service Office 07 3273 6803 Email workshop mobileenergyaustralia com au ...