MECNOSUD SP100, Instruction Manual

Page 1: ...INSTRUCTION MANUAL AUTOMATIC SPIRAL MIXER SP60 80 100 130 160 200 250 SP80R 100R 130R 160R 200R 250R Edition 10 2017 ...

Page 2: ...LLATION OF MACHINE 9 2 1 ENVIRONMENTAL CONDITIONS OF INSTALLATION SITE 9 2 2 TRANSPORT AND HANDLING 9 2 3 ADJUSTMENTS 10 2 4 ELECTRICAL CONNECTIONS 10 CHAPTER 3 CONTROL DEVICES 12 3 1 ELECTRO MECHANICAL CONTROL PANEL 12 CHAPTER 4 USE OF THE MACHINE 13 4 1 TESTING 13 4 2 WORKING CYCLE DESCRIPTION 13 4 3 LOADING MACHINE 13 4 4 MACHINE START UP 14 4 5 MANUAL MODE 14 4 5 1 MANUAL MODE AT 1ST SPEED 14 ...

Page 3: ...ON BELTS TENSION ADJUSTMENT 20 5 2 4 SPIRAL BEARINGS REPLACE 21 5 3 POSSIBLE FAILURE AND OR ANOMALIES 22 CHAPTER 6 LIST OF ENCLOSED DOCUMENTS 23 6 1 DRAWING SP 60 80 100 130 160 200 250 24 6 2 SPARE PARTS SP60 SP80 SP100 SP130 SP160 SP200 SP250 25 6 3 DRAWING SP 80R 100R 130R 160R 200R 250R 28 6 4 SPARE PARTS SP80R SP100R SP130R SP160R SP200R SP250R 29 6 5 ELECTRICAL POWER SCHEME 30 6 6 CONTROL CI...

Page 4: ...chine MODEL __________ SERIAL NUMBER __________ DATE OF MANUF __________ VOLTAGE __________ FREQUENCY __________ PHASE __________ AMPS __________ 1 3 WARRANTY The duration of the guarantee is for two years and runs from the date on the invoice or tax receipt was issued at the time of purchase Within this period components that have been unequivocally ascertained to be faulty due to manufacturing d...

Page 5: ...versible bowl a chain drive system made using trapezoidal belts to get the highest silence front feet made in stainless steel and they are adjustable rear wheels for an easy movement electric system and the safety devices conform to the European regulations Pict 1 1 Dimensions Tab 1 1 Dimensions Model A B C D mm mm mm mm SP60 SP60R 1180 1312 630 800 SP80 SP80R 1305 1460 730 830 SP100 SP100R 1305 1...

Page 6: ... 75 565 SP130R 130 86 200 3 5 5 2 0 75 600 SP160R 160 106 250 4 5 7 5 1 1 795 SP200R 200 133 290 5 9 10 3 1 1 815 SP250R 250 166 390 5 9 10 3 1 1 870 1 5 RELEVANT REGULATIONS The machine has been designed and manufactured in accordance with the Machinery Directive 2006 42 CE and the following standards UNI EN ISO14121 1 Safety of machinery UNI EN ISO12100 Safety of machinery General principles for...

Page 7: ... items which can be caught in the machine Use non slip shoes For hygiene and safety keep your hair tied back and wear protective gloves E Protect the cable Do not pull the cable to extract the plug Do not leave the cable near high temperatures sharp objects water or solvents F Take the plug out When the machine is not in use before cleaning maintenance and moving it G Check that the machine is not...

Page 8: ...s the working must be immediately interrupted and the internal maintenance service must be activated to function the suction system The same individual protection devices must be used from the operator and from the maintenance man when perform the machine cleaning operations 1 7 2 SAFETY DEVICES The machine is equipped with the following safety devices Safety guard which prevents access to the bow...

Page 9: ...machine Well dimensioned flat and stable surface 2 2 TRANSPORT AND HANDLING The machine is delivered completely assembled and packaged with a fumigated wooden case and and fixed onto a wooden pallet Transport and handling of machine must be carried out under safety conditions using appropriate means of transport To lift and handle the pallet or the case use a suitable fork lift truck the lifting f...

Page 10: ...ndwheel Pos 53 to get perfect leveling and then lock it by tightening the nut Pos 52 If the machine is unstable due to floor irregularity adjust the support feet or wheels by inserting rubber pieces 2 4 ELECTRICAL CONNECTIONS The machine is equipped with connecting cable located on the back of the machine It s essential to mount a normalised and polarised plug at the end of the cable 1 51 53 52 4 ...

Page 11: ...n automatic differential switch and this has to be suitable to the machine The electrical plug must be easy to access no moving should be necessary ATTENTION Any electrical intervention involving the working site is to be carried out by qualified and skilled technicians The manufacturer will not be liable for defects breakdowns or malfunctioning arising from the non compliance with the power suppl...

Page 12: ...turning the main switch look at Pict 2 3 Pos 3 to position I if it lights means that the machine is connected to the local electricity network Pos 5 START BUTTON To start the cycle Pos 6 TIMER SWITCH OFF ON When turned to the left manual operation cycle is enabled the timers are excluded When turned to the right automatic operation cycle is enabled Pos 7 TIMER 1 TIMER 2 Timer 1 Controls time of 1 ...

Page 13: ...5 Restart the machine and verify if the bowl is rotating the right way 4 2 WORKING CYCLE DESCRIPTION The dough phase consists of the following steps a Loading machine b Execution of mixture cycle c Dough discharge 4 3 LOADING MACHINE Lift up the protection grid Pos 4 Pict 4 1 Put all initial ingredients into the bowl and then close the bowl cover Always pour water in the bowl before adding flour A...

Page 14: ...urning the mushroom button in the direction of rotation indicated by the arrow 4 Be sure that the protection grid is lowered onto the bowl NOTE It s possible to reduce or increase the mixing time during machine operating 4 5 MANUAL MODE 4 5 1 MANUAL MODE AT 1ST SPEED To work in manual mode at 1st speed proceed as follows 1 Position the selector Pos 6 Pict 3 1 in position OFF 2 Press the START butt...

Page 15: ...ion manual 4 Turning the selector switch Pos 9 Pict 3 1 to the right otherwise the bowl does not rotate 5 Press the START button Pos 5 Pict 3 1 the machine start at 1st speed and switches automatically to the 2nd speed after about 5 seconds 6 Press the STOP button Pos 8 Pict 3 1 to stop the working cycle NOTE It is not possible to reverse the rotation direction of the bowl when the machine is oper...

Page 16: ... when the machine is operating in 2nd speed 4 6 2 AUTOMATIC MODO TWO SPEEDS 1 Position the selector Pos 6 Pict 3 1 in position ON 2 Rotate the Timer 1 knob clockwise to the right to desired time period 3 Rotate the Timer 2 knob clockwise to the right to desired time period 4 Decide the bowl rotation direction with the selector Pos 9 Pict 3 1 otherwise the bowl does not rotate 5 Press the START but...

Page 17: ...oom headed button Pos 3 Pict 3 1 If the AUTOMATIC MODE is selected when pressing the red mushroom emergency button Pos 3 Pict 3 1 the timer will reset When pressing the STOP button Pos 8 Pict 3 1 the timer will not reset and you can resume working by pressing the START button Pos 5 Pict 3 1 4 8 DOUGH DISCHARGE After stopping the machine let the bowl and spiral come to a complete rest Turn the main...

Page 18: ...remove the dough crusts from the bowl the guard the central column and the spiral by means of a cleaning cloths soaked in water or appropriate detergent If needed try to remove the hardest remains by means of a plastic paddle ATTENTION During the cleaning operations some dusts can be determined for example flour dust it s recommended to use an extractor ATTENTION Never use steel wool compressed ai...

Page 19: ...previously loosened 8 Re assemble the head cover Pos 1 5 2 1 2 MOD SP80R SP100R SP130R SP160R SP200R SP250R Proceed as follows 1 Unscrew the screws Pos 2 2 Remove the head cover Pos 1 3 Loosen the four screws Pos 3 without unscrewing them completely 4 Loosen the nut Pos 5 5 Restore the correct belts tension with the screw Pos 4 6 Retighten the screw Pos 5 7 Retighten the screws Pos 3 previously lo...

Page 20: ... Pos 4 5 2 3 DOUBLE DRIVE TRANSMISSION BELTS TENSION ADJUSTMENT Proceed as follows 1 Unscrew the screws Pos 2 2 Remove the head cover Pos 1 3 Loosen the four screws Pos 6 that sustain the motor without unscrewing them completely 4 Loosen the nut Pos 8 5 Restore the correct belts tension with the screw Pos 7 6 Retighten the screw Pos 8 7 Retighten the screws Pos 6 previously loosened 8 Re assemble ...

Page 21: ...uts Pos 4 look at the Pict 5 5 3 Loosen the nuts Pos 5 look at the Pict 5 5 to loosen the belts tension 4 Unscrew the screws Pos 56 look at Pict 5 6 and remove the piece Pos 13 in the drawing enclosed 5 Remove the pulley Pos 62 look at Pict 5 6 6 Unscrew the screws Pos 1 and remove the spiral Pos 2 look at Pict 5 7 Pict 5 5 Pict 5 6 Pict 5 7 Pict 5 8 ...

Page 22: ...rgia elettrica nella rete Verificare il contatore generale la presa la spina e il cavo di alimentazione Emergency button pressed Re set the emergency button in turning it in clockwise direction Bowl cover lifted up Close the cover bowl Main power switch on position O Turn the main O I switch to position I Start button defective Check and if needed replace the defective parts During mixture cycle p...

Page 23: ...P60 SP80 SP100 SP130 SP160 SP200 SP250 6 2 Spare parts SP60 SP80 SP100 SP130 SP160 SP200 SP250 6 3 Drawing SP80R SP100R SP130R SP160R SP200R SP250R 6 4 Spare parts SP80R SP100R SP130R SP160R SP200R SP250R 6 5 Power scheme 6 6 Control circuit 6 7 Contacts ...

Page 24: ...24 6 1 DRAWING SP 60 80 100 130 160 200 250 68 6 96 SP60 80 100 130 160 200 250 124 90 ...

Page 25: ...5812000 21 CINGHIA VASCA SP060041 SPX80015 SPX80015 SPX80015 SPX16041 SPX16041 SPX16041 22 PULEGGIA MOTORE SPIRALE SP060022 SPX80022 SPX80022 SP013022 SPX16022 SPX16022 SP025022 23 GRANO 03508014 03508014 03508014 03508014 03508014 03508014 03508014 24 LINGUETTA CH080740 CH080740 CH080740 CH080740 CH128100 CH128100 CH128100 25 MOTORE SPIRALE M2112003 M2132001 M2132001 M2132001 M2160003 M2160001 M2...

Page 26: ...0066 SP080066 SP010066 SP013066 SP016066 SP020066 SP025066 67 VITE 07008020 07008020 07008020 07008020 07008020 07008020 07008020 68 RONDELLA 09008024 09008024 09008024 09008024 09008024 09008024 09008024 69 PROTEZIONE VASCA SP060069 SP080069 SP010069 SP013069 SP016069 SP020069 SP025069 70 LEVA AZIONAMENTO MOLLA A GAS SP060070 SPX80070 SPX80070 SPX80070 SPX80070 SPX80070 SPX80070 71 GRANO 03508010...

Page 27: ...117 SPX60117 SPX60117 SPX60117 SPX60117 118 VITE 07108050 07108050 07108050 07108050 07108050 07108050 07108050 119 SEEGER 051D1600 051D1600 051D1600 051D2000 051D2000 051D2000 051D2000 121 RULLO VASCA IMX60134 SPX80121 SPX80121 SPX80121 SPX80121 SPX80121 SPX80121 122 DADO 050M0400 050M0400 050M0400 050M0400 050M0400 050M0400 050M0400 123 RONDELLA 05804000 05804000 05804000 05804000 05804000 05804...

Page 28: ...28 6 SP80R 100R 130R 160R 200R 250R 124 90 6 3 DRAWING SP 80R 100R 130R 160R 200R 250R ...

Page 29: ...OTORE SPIRALE SPX80022 SPX80022 SP013022 SPX16022 SPX16022 SP025022 23 GRANO 03508014 03508014 03508014 03508014 03508014 03508014 24 LINGUETTA CH080740 CH080740 CH080740 CH128100 CH128100 CH128100 25 MOTORE SPIRALE M2112003 M2132001 M2132001 M2132001 M2160003 M2160001 26 PULEGGIA MOTORE VASCA SPX80026 SPX80026 SPX80026 SPX16026 SPX16026 SP025026 27 LINGUETTA CH070835 CH080740 CH080740 CH080740 CH...

Page 30: ...025069 70 LEVA AZIONAMENTO MOLLA A GAS SPX80070 SPX80070 SPX80070 SPX80070 SPX80070 SPX80070 71 GRANO 03508010 03508010 03508010 03508010 03508010 03508010 74 GRANO 03506010 03506010 03506010 03506010 03506010 03506010 75 ALBERO GRIGLIA SPX60075 SPX60075 SPX60075 SPX60075 SPX60075 SPX60075 77 AZIONATORE FINECORSA SPX60077 SPX60077 SPX60077 SPX60077 SPX60077 SPX60077 78 GRIGLIA INOX SP080078 SP0100...

Page 31: ...IMX60103 133 RONDELLA IN NYLON SPX60133 SPX60133 SPX60133 SPX60133 SPX60133 SPX60133 144 DADO 050M0600 050M0600 050M0600 050M0600 050M0600 050M0600 165 FERMO GRIGLIA SPX80165 SPX80165 SPX80165 SPX80165 SPX80165 SPX80165 169 PULSANTE START SP000169 SP000169 SP000169 SP000169 SP000169 SP000169 170 SPIA LUMINOSA BIANCA SP000170 SP000170 SP000170 SP000170 SP000170 SP000170 171 SELETTORE TIMER ON OFF S...

Page 32: ...32 POS DESCRIZIONE SP80R SP100R SP130R SP160R SP200R SP250R 238 VITE 02610060 02610060 02610060 02610060 02610060 02610060 266 CUSCINETTO C62042RS C62042RS C62042RS C62042RS C62042RS C62042RS ...

Page 33: ...33 6 5 ELECTRICAL POWER SCHEME QF1 QF2 QF3 ...

Page 34: ...34 6 6 CONTROL CIRCUITS S1 ...

Page 35: ...35 6 7 CONTACTS 0 3 0 4 0 19 0 3A 0 4A 0 19D FC ...