medemagroup MC Concept 1103, Service Manual

Page 1: ...Service Manual MC Concept 1103 P9 0200 S ver 2 0 2 June 2012 GB medemagroup Service Manual MC Concept 1103 medemagroup...

Page 2: ...Service manual P9 0200 S 2 of 82 Version 2 0 2 2012 Medema Production A S Serial number ___ ______________ ______ _______ Delivery date ________________ Year 20______ This vehicle was supplied by Date...

Page 3: ...C Concept 1103 Concept Chair 31 Checking the rear bar 32 Checking the pivot wheel 33 Checking the anti tilt wheels 34 Checking the central wheel 34 Checking the suspension 35 Checking the disengagemen...

Page 4: ...ric lift 59 Headrest Junior 61 Headrest pad adult 62 Aktuator Linak 63 Backrest displacement set R L 64 Adjustable back fitting for Spinalus 65 Changing lights 66 Footrest electric adult 67 Footrest m...

Page 5: ...ould generate heat and cause a fire If help is required with troubleshooting Medema Production A S is always happy to provide telephone assistance If the problem seems to be an electrical fault that p...

Page 6: ...ers weighing max 125 kg The vehicle can be specially adapted at the factory for users weighing up to 150 kg Joystick The joystick control box should not be exposed to extreme temperatures or be in a h...

Page 7: ...cuit anything Take great care not to short circuit the battery terminals Be careful not to lift heavy parts such as the seat battery and motor gear incorrectly or drop them Make sure to raise one rear...

Page 8: ...17 mm Phillips and torx screwdrivers 10 15 20 25 k rv Needle nose pliers Side cutting pliers Plastic hammer Set of punches Retractable knife Steel brush Water pump pliers Wire strippers Crimping tool...

Page 9: ...4 Select 5 Display 6 Speed selector 7 Accessory Selector 8 Horn Operating At the top of the display you will find the status bar Battery indicator is displayed constantly The clock can be turned on or...

Page 10: ...ersion 2 0 2 2012 Medema Production A S Clock on off Press arrow up down or joystick push forward until the above icon is showed in the center of the screen Use Select to switch between X and Accept b...

Page 11: ...ou have chosen as max speed Change the Speed by selecting the plus minus key Maximum speed is 5 lowest is 1 Find the features in the bottom with the Select button Chosen speed Select Chosen speed Pres...

Page 12: ...00 S 12 of 82 Version 2 0 2 2012 Medema Production A S Function Icon Seat angle Tilt Backrest angle Seat height Left footrest Right footrest footrest both Lying down Headrest Only the available option...

Page 13: ...lights Push the joystick back again to turn it of Push the joystick right or left to activate the indicators right or left Turn of the indicators by puching the joystick to the same side again Press...

Page 14: ...display will show a black background color 2 Outdoor The display will show a white background color 3 Automatic The background color will change black white accordingly to the surrounding light Use Se...

Page 15: ...ow Press the Select button or push the joystick right left to choose the digit to change Joystick forward make the number count forward Joystick back accept the new settings and return to the main men...

Page 16: ...tion from the engine to power module Short circuit Check that no plug is loose Contact competent technician HMC or therapist 4 Motor 2 L M2 Could mean Loose connection from the engine to power module...

Page 17: ...switch 2 Display 2 Display 3 Select program 3 Gear down up 4 Display for seat functions 4 Display for seat functions 5 Battery indicator 5 Battery indicator 6 Magnetic lock 6 Magnetic lock 7 Horn 7 Ho...

Page 18: ...4 Horn 4 Flash lights hazard warning lights 5 Seat lift 5 Magnetic lock 6 Lights lights are extra equipment 6 Speed Electrical function back seat functions in the form of letters A Tilting seat B Elec...

Page 19: ...3 2 Select the maximum speed Keep pressing button 3 to change the numbers between 1 2 3 4 and 5 on the display Select the speed you want 1 is the lowest speed and 5 is the highest Driving Driving 1 St...

Page 20: ...s with the G90T Selecting seat functions with the G90A A Left footplate A Left footplate B Seat angle tilt B Seat angle tilt C Backrest angle C Backrest angle D Seat height D Seat height E Right footr...

Page 21: ...5 is the highest Driving Driving 1 Start driving by moving the joystick in the direction you want to travel The speed depends on how far forward you push the joystick To brake return the joystick to...

Page 22: ...stick to adjust C Right footrest do as above D Left footrest do as above E Seat lift do as above 6 Seat lift is working in the same way as shown above This feature is optional L Hazard warning lights...

Page 23: ...2 2012 Medema Production A S Replacing Joystick Remove the plastic strip that keeps the cord to the joystick Loosen the Allen screw that holds the joystick bracket Unplug the joystick Note that there...

Page 24: ...llen screws connecting joysticks and bracket Mount the new joystick in reverse order Remember to attach the cord with a new plastic strip After replacing the joystick and programming check that all fe...

Page 25: ...l be a light for the activated function key Fault in the electronics Press the funtionstast that lights and turn off at I O button Wait 5 seconds Press I O button again Contact supplier The driving sp...

Page 26: ...ights up even when partly discharged batteries are connected The fuse in the charger has blown The switch in the charging plug is malfunctioning Contact supplier Contact supplier The charging lamp ind...

Page 27: ...ation proper braking and sensitivity are guaranteed For each step which can be found at Dynamic Joystick Box the supplier can using a separate programming device set values for speed braking accelerat...

Page 28: ...or Yes Yes No 6 Right M2 parking brake error Yes Yes No 7 Low battery voltage Yes No No 8 High battery voltage Yes No No 9 Cable Fault Yes No Yes 10 Cable Fault Yes Yes Yes 11 Stops Yes Yes No 12 Wron...

Page 29: ...sure that the charger gives the correct charge voltage current 8 Fuses function test 9 Moving parts legrests etc Lubricated with acid free oil 10 Checking the wheels central wheel pivot wheel anti ti...

Page 30: ...emperature must not exceed 50 The MC Concept 1121 is designed to stay safe to use for at least 10 years up to a maximum of 5 000 hours providing it has service and safety inspections every year which...

Page 31: ...a general check which aims to detect mechanical defects Remember that the vehicle must be turned off before you begin It is recommended that the MC Concept is placed on a workbench or table which has...

Page 32: ...at forward See section Dismantling Hoist Tilt Once this is done loosen the 2 screws You can now lift up the controller It is recommended to also dismount the batteries Verify that the rear bar can mov...

Page 33: ...ngs have to be changed Art No Bearing CR 00200 Notice the number and the position of the washers Now check the wheels If there is any play the bearings have to be changed Bearing 608ZZ Unmount any pro...

Page 34: ...mount any protective cover and loosen the nut Note the number and location of the washers When the nut and washers are removed the wheel can be gently pulled off the shaft Notice any spacers and their...

Page 35: ...ted forward and the batteries must be removed See section Dismantling Hoist Tilt There shall be no cross play if any play tighten the bolt If this is not enough change bearings Art No CR 01150 Bearing...

Page 36: ...ersonal and material damage To resume running normally with MC Concept disengagement handles should be in Normal position for driving on both sides Warning When the scooter is disengaged the braking s...

Page 37: ...e Deceleration can be set to the wrong value in the programming The magnetic brake can be worn Change the value in the program Replace the magnetic brake see section Replacing the magnetic brake Stole...

Page 38: ...ut the cable ties that keeps the multi plug in place Remove the allen screws both sides Now it can be gently removed Dismount the multi plug Loosen and dismount the 6 Allen bolts Now the motor gear ca...

Page 39: ...older the wires from the new magnetic brake to the cut from the old one Mount the magnetic brake and the cover again Check brake funktion after replacing See section Checking the brakes The vehicle mu...

Page 40: ...Service manual P9 0200 S 40 of 82 Version 2 0 2 2012 Medema Production A S Checking the bolts Before the seat tilts forward check and tighten all visible bolts on the side of MC Concept...

Page 41: ...ALWAYS turn off the power before disassembly begins Loosen the two thumb screws behind the seat Demount the two connectors behind the bellow Thumb screws Main cable Joystick cable Dismount leg rests b...

Page 42: ...e Unmount the two thumb screws at the back of the chair Loosen the bellow all the way along the frame Lift it up and push it forward towards the seat Now you can get to the tilt mecanism The picture s...

Page 43: ...e intact If you have to change a pin or other bolts where a security discs are used the security discs must be replaced with a new ones Beneath the seat is 8 security discs mounted Lubrication of movi...

Page 44: ...t that you check the frame tilt hoist for cracks or fractures If there are any fractures the part HAS to be replaced It may cause injury to continue using the MC Concept if there are cracks or breaks...

Page 45: ...he seat to the frame are placed These must be checked tightened If any of the bolts are replaced all bolts must be secured with Loctite 243 Checking the battery poles and strap Battery strap Check tha...

Page 46: ...d the joystick cable see section Dismantling the hoist tilt Afterwards the MC Concept should be tested in all its positions preferably with a person in the seat Replacing batteries You get to the batt...

Page 47: ...Service manual P9 0200 S 47 of 82 Version 2 0 2 2012 Medema Production A S Dynamic G90A and G90T Motor control Dynamic...

Page 48: ...0200 S 48 of 82 Version 2 0 2 2012 Medema Production A S Anti tilt wheel Pos Art No Description Qty 1 CR 00434 Anti tilt fork wheel 1103 right contains A1a D9 1 1 CR 00435 Anti tilt fork wheel 1103 le...

Page 49: ...Service manual P9 0200 S 49 of 82 Version 2 0 2 2012 Medema Production A S Motor Art No Description CR 00216 Motor gear 1103 right E610 6 km h CR 00217 Motor gear 1103 left E610 6 km h...

Page 50: ...Service manual P9 0200 S 50 of 82 Version 2 0 2 2012 Medema Production A S Bottom frame covers Pos Art No Description Qty 1 CR 00975 MC concept 1103 bottom frame std 1...

Page 51: ...Service manual P9 0200 S 51 of 82 Version 2 0 2 2012 Medema Production A S Mounting the rear bumper Pos Art No Description 1 CR 00428 Rear bumper 1103 complete...

Page 52: ...Service manual P9 0200 S 52 of 82 Version 2 0 2 2012 Medema Production A S Buttom frame 1103 standard Pos Art No Description 1 CR 00975 MC concept 1103 bottom frame std...

Page 53: ...1 Service manual P9 0200 S 53 of 82 Version 2 0 2 2012 Medema Production A S Mounting the central wheel Pos Art No Description 1 CR 00246 Central wheel pneumatic 1103 complete...

Page 54: ...Service manual P9 0200 S 54 of 82 Version 2 0 2 2012 Medema Production A S Motor controler VSI Pos Art No Description 1 CR 00172 Controler 1103 LUX 1120 1121 1170...

Page 55: ...Service manual P9 0200 S 55 of 82 Version 2 0 2 2012 Medema Production A S Assembling the electronic VSI...

Page 56: ...Service manual P9 0200 S 56 of 82 Version 2 0 2 2012 Medema Production A S Chassis assembly seat lift...

Page 57: ...2012 Medema Production A S Seat mounted on hoist tilt Pos Art No Description Qty 1 SR 00157 Spacer 8 5 x 19 x 12 2 2 SR 00233 8 Washer A2 4 3 SR 00573 8 Spring washer A2 4 4 SR 00585 M8 x 25 ch A2 2 5...

Page 58: ...1 Service manual P9 0200 S 58 of 82 Version 2 0 2 2012 Medema Production A S Seat module 1103 electric tilt Pos Art No Description 1 CR 00063 Actuator for tilting the seat...

Page 59: ...ice manual P9 0200 S 59 of 82 Version 2 0 2 2012 Medema Production A S Seat module 1103 electric lift Pos Art No Description 28 CR 00063 Actuator for tilting the seat 29 CR 00062 Actuator for lifting...

Page 60: ...manual P9 0200 S 60 of 82 Version 2 0 2 2012 Medema Production A S Armrest low adult hight ajustable Pos Art No Description Qty 1 SR 04523 Armrest mount low left adult 1 1 SR 04522 Armrest mount low r...

Page 61: ...st w ajustable pad junior fabric 1 1 C2 0273 Headrest w ajustable pad junior PU 1 2 CR 00731 Headrest ajustable junior fabric 1 2 CR 00815 Headrest ajustable junior PU 1 3 5 127 7 535 U bracket for he...

Page 62: ...adrest w ajustable pad adult fabric 1 1 C2 0271 Headrest w ajustable pad adult PU 1 2 CR 00730 Headrest ajustable adult fabric 1 2 CR 00814 Headrest ajustable adult PU 1 3 5 127 7 535 U bracket for he...

Page 63: ...00mm 1 3 SR 00233 8 Washer A2 DIN 125A 4 4 SR 00585 8 x 25 CH Screw A2 DIN 912 2 5 SR 03419 M10 x 55 CH Screw A2 1 6 SR 03448 Nut Protectors MB8 black NV13 4 7 SR 03418 M10 x 40 RH Screw A2 ISO 7380 1...

Page 64: ...200 S 64 of 82 Version 2 0 2 2012 Medema Production A S Backrest displacement set R L Pos Art No Description Qty 1 5 127 07 018 Backrest displacement Right complete 1 2 5 127 07 019 Backrest displacem...

Page 65: ...cription Qty 1 C2 0451 Back fitting for Spinalus adjustable 1 2 SR 03228 6 Washer A2 4 3 SR 00345 10 Washer A2 DIN 125A 2 4 SR 00675 M6 x 12 RH Screw A2 4 5 SR 03418 M10 x 40 RH Screw A2 ISO 7380 1 6...

Page 66: ...82 Version 2 0 2 2012 Medema Production A S Changing lights Pos Art No Description Qty 1 CR 5 0000 Blink and position lights LED complete 1 For mounting on the other side Mount bracket inverted REMEMB...

Page 67: ...ator part left 1 5 CR 00874 Mounting Bracket f footrest right electric 1 6 CR 00875 Mounting Bracket f footrest left electric 1 7 CR 00880N Footplate right SB40 45 1 7 CR 00980 Footplate right SB50 1...

Page 68: ...st toppart left manual 1 5 CR 00874 Mounting Bracket f footrest right 1 6 CR 00875 Mounting Bracket f footrest left 1 7 CR 00880N Footplate right SB40 45 1 7 CR 00980 Footplate right SB50 1 7 CR 00880...

Page 69: ...t 1 1 CR 00879 Footrest actuator part left 1 2 5 200 6 014 Legrest head left 1 3 5 200 6 015 Legrest head right 1 4 CR 00890 Actuator part electric legrest complete 1 5 5 200 6 031 Spring for lock leg...

Page 70: ...012 Medema Production A S Pos Art No Description Qty 1 CR 00874 Mounting bracket for footrest right 1 1 CR 00875 Mounting bracket for footrest left 1 2 CR 00889 Plug for legrest complete w cable 1 3 S...

Page 71: ...1 1 CR 00980 Footplate right SB50 1 1 CR 00981 Footplate left SB50 1 1 CR 00884 Footplate junior child right 1 1 CR 00885 Footplate junior child left 1 2 5 200 6 005 Footrest aluminum 1 3 CR 00897 He...

Page 72: ...CR 00877N Calf rest left complete SB40 45 1 1 CR 00996 Calf rest right complete SB50 1 1 CR 00997 Calf rest left complete SB50 1 2 5 200 06 027 Arm for calf rest for legrest right SB40 45 1 2 5 200 0...

Page 73: ...0 Footplate for adult out in up down 1 2 CR 01212 Torque joint complete adult right 1 3 CR 01213 Torque joint complete adult left 1 4 CR 01232 Calf rest II complete right 1 5 CR 01239 Calf rest II com...

Page 74: ...d electric Pos Art No Description Qty 1 CR 01201 Footplate for child out in up down 1 2 CR 01214 Torque joint complete child right 1 3 CR 01215 Torque joint complete child left 1 4 CR 01202 Footmat fo...

Page 75: ...S Central footplate manual Pos Art No Description Qty 1 C5 0037 Footplate for adult manual adjustable 1 2 Cr 01203 Footplate incl mat and pos A G 1 3 5 210 6 046 Central footplate aluminium 1 4 CR 012...

Page 76: ...Centralfodplade Junior manuel Pos Art No Description Qty 1 C5 0038 Footplate manual adjustable junior 1 2 CR 01204 Footplate incl mat and pos A G 1 3 5 210 06 022 Central footplate aluminium 1 4 CR 01...

Page 77: ...on 2 0 2 2012 Medema Production A S Swing away joystick mount adult Pos Art No Description Qty 1 C2 0070N Swing away joystick mount right adult 1 1 C2 0071N Swing away joystick mount left adult 1 2 CR...

Page 78: ...1 Service manual P9 0200 S 78 of 82 Version 2 0 2 2012 Medema Production A S Joystick mount Europa joystick up Pos Art No Description Qty 1 C5 0098 Joystick mount for Europa joystick up 1...

Page 79: ...HV VNLYHU Sn PRGHO Service manual P9 0200 S 79 of 82 Version 2 0 2 2012 Medema Production A S Fender wheel Pos Art No Description Qty 1 CR 00596 Fender wheel 125mm 1 2 SR 00233 8 washer A2 5 3 SR 0057...

Page 80: ...tion 4 cm 3 cm Turning circle 95 cm Motor 2 motors with central drive Max user weight 125 kg Suspension Ja Dynamic stability 3 5 Optional extras possible Yes Standard colour Black Classification Class...

Page 81: ...MiniCrosser A S Service manual P9 0200 S 81 of 82 Version 2 0 2 2012 Medema Production A S Wiring diagram...

Page 82: ...medemagroup...