Megamaster Blaze 500 Maxim, Assembly & Operating Instructions

Page 1: ...SASA Permit Number 1185 33 1 RSA 12 A www megamaster co za Manufactured in China Distributed by Mega Group PO Box 15 Woodlands 0027 South Africa Tel 27 0 12 802 1515 dWARNING To reduce the risk of fire burn hazard or other injury read the manual carefully and completely before using your grill dfgWARNING This grill is not intended to be installed in or on recreational vehicles and or boats dfgWARN...

Page 2: ...ing Instruction 2 7 8 9 10 11 12 13 14 22 23 24 24 25 26 27 25 DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department WARNING 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP...

Page 3: ...essel beyond maximum fill line 5 Heated liquids remain at scalding temperatures long after the cooking process Never touch cooking appliance until liquids have cooled to 115ºF 45ºC or less 6 This appliance is not intended for and should never be used as a heater 7 If a fire should occur keep away from the appliance and immediately call your fire department Do not attempt to extinguish an oil or gr...

Page 4: ...structions and the burn back still occurs call a technician to examine the appliance and make any necessary repairs Do not make any unnecessary adjustments or modifications to this grill a qualified LP gas technician should do any adjustments To reduce the chance of BURN BACK you must clean the burner tubes before assembling your grill and at least once a month in late summer or early fall when sp...

Page 5: ... the outdoor cooking gas appliance is not in use LP gas cylinder must be stored outdoors in a well ventilated area and out of reach of children Disconnected LP gas cylinders must not be stored in a building garage or any other enclosed area Do Not obstruct the flow of ventilation air around the gas grill housing Only use the regulator and the hose assembly supplied with your gas grill Replacement ...

Page 6: ...DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM This can severely upset combustion airflow or trap excessive heat in the control area DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING SAFETY PRACTICES TO AVOID PERSONAL INJURY When properly cared for your grill will provide safe reliable service for many years However extreme care must be used as the grill produces intense heat that ...

Page 7: ...d performance of the burners keep the burner ports clean It is necessary to clean them periodically for optimum performance The burners will only operate in one position and must be mounted correctly for safe operation Clean the grill with caution To avoid steam burns do not use a wet sponge or cloth to clean the grill while it is hot Some cleaners produce toxic fumes or can ignite if applied to a...

Page 8: ...anel 1pc D Left side panel 1pc F Bottom panel 1pc G Left side shelf 1pc H Side burner 1pc I Cooking grid with hole 2pcs K Warming rack 1pc J Grease pan 1pc L Cart frame 1pc M Cart leg front left 1pc N Cart leg rear left 1pc O Cart leg front right 1pc Package Contents List D E F A B C G H I J K L M N O ...

Page 9: ...cs AF Swivel caster 1pc AG Swivel caster with brake 1pc Y Flame tamer 5pcs S Side burner 1pc AD cylinder support bracket 2pcs AA Right Triangle bracket 1pc Z Left Triangle bracket 1pc AB Right Triangle bracket 1pc P Cart leg rear right 1pc T Wheels 2pcs U Wheel caps 2pcs X Grease pan support bracket left 1pc Y Grease pan support bracket left 1pc ...

Page 10: ...Hardware Contents 10 Screw 1 4 x 15mm Description Item Quantity Specification 1 Screw 2 5 32 x 10mm 8 12 ...

Page 11: ...iew 11 1 2 2 3 3 4 7 5 6 6 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 27 26 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 28 43 44 45 46 47 48 49 50 51 52 53 54 55 56 45 57 57 58 62 59 60 61 60 59 61 ...

Page 12: ...in burner igniter wire B 1 1 42 Side burner control panel 1 1 14 Main burner igniter wire C 1 1 43 Swivel caster with Brake 1 1 15 Main burner igniter wire D 1 1 44 Cart leg rear left 1 1 16 Main burner igniter wire E 1 1 45 Wheels 1 2 17 Hood buffer B 1 2 46 Cart leg rear right 1 1 18 Main burner bowl assembly Non replaceable 1 47 Triangle bracket right 1 1 19 Front baffle 1 1 48 Triangle bracket...

Page 13: ...No Part Description Warranty coverage year QT Y No Part Description Warranty coverage year QTY 59 Door pivot upper 1 2 61 Door pivot bottom 1 2 60 Door handle assembly 1 2 62 Door left 1 1 12 ...

Page 14: ...how in Fig 2 Fig 1 1 Caster Assembly Mount the swivel caster onto the cart leg front left M mount the swivel caster with brake onto the cart leg rear left N then tighten it by wrench Show in Fig 1 13 Fig 2 b Loosen but do not remove the screws that are pre assembled on the cart leg front right O and cart leg rear right P Attach cart leg front right O and cart leg rear right P to side panel right E...

Page 15: ...but do not remove the screws that are pre assembled on the cart leg front left M and Cart leg front right O Attach Cart leg front left M and Cart leg front right O to the Cart Frame L by aligning the holes on the cart frame L tighten the screws that were loosened above as shown in Fig 5 Fig 6 5 Door Triangle Bracket Assembly a Loosen but do not remove four screws mount the Left Side Panel D and Bo...

Page 16: ...e middle of the bottom panel F using two screws 2 as show in Fig 9 6 Wheel Assembly a Remove the nuts and washers which are pre assembled on the short axle place the wheels T on the Axle attached to the Cart leg Front Right O and Cart Leg Back Right P As shown in Fig 7 b Place washers and nuts to the axle and tighten the nuts c Attached the Wheel caps on both Wheels as shown in Fig 7 Fig 8 O P T U...

Page 17: ... step a to attach Grease support bracket right Y to the Cart leg front right O and Cart leg rear right P 10 Door Assembly a Attached the door handle assembly Q to the each door B C using four screws as shown in Fig 11 HINT Two screws for each door Fig 11 Fig 12 b Insert the two door s pivots into the both holes of the cart frame front L and bottom panel F as shown in Fig 12 15 X Y P O M N B C Q L ...

Page 18: ...which pre assembled onto firebox right side panel E but do not remove Completely Remove the two screws that are attached to the main control panel b Align the holes on Side Burner Shelf H with the loosened screws located on the side panel c Secure Side Burner Shelf H from inside firebox using two screws that were removed in step 9a to attached the Side Burner Shelf H to the main firebox d Secure t...

Page 19: ... Side Burner Control Knob AB onto the valve stem and tighten it As shown in Fig 17 Fig 18 14 Side Burner Installation a From underneath the side burner remove two screws which are assembled on the bottom of the side burner shelf H Open side burner lid and place the Side Tube Burner S through the opening Place the Side Tube Burner S tube over the side burner gas valve and make sure Side Burner gas ...

Page 20: ...control panel to the side burner igniter pin from underneath the Side Burner Shelf Control Panel As Shown in Fig 19 Noted the There should be 3mm gap between side burner Igniter wire and Side burner Shown in Fig 20 Fig 19 Side burner lgniter wire Side burner 3mm Fig 20 15 Left Side Shelf Assembly Repeat Step 10 to assemble Left side Shelf G As shown in fig 21 H G ...

Page 21: ...h the positive terminal facing outward Replace the ignition button after the battery has been installed as shown in Fig 22 17 Flame Tamers Cooking Grids Installation Place the flame tamers Y main cooking grids I and warming rack K Side burner cooking grid R into the grill as shown in Fig 23 24 25 Fig 24 Fig 25 Y Y I K R ...

Page 22: ...all the Grease Pan J from the rear of the grill by sliding the tray on the glides at the rear of the grill until centered under the cooking area As shown in fig 26 b Install the Grease Cup V under the Grease Pan J As shown in Fig 26 Fig 26 18 J V ...

Page 23: ...ity hose regulator assembly for connection to a standard 9kg LP gas cylinder 52cm high 30cm diameter To connect the LP gas supply cylinder please follow the steps below 1 Make sure cylinder valve is in the complete off position turn clockwise to stop 2 Check cylinder valve to ensure it has proper internal female threads 3 Make sure all burner valves are in their off position 4 Inspect valve connec...

Page 24: ...ne part water You will need a spray bottle brush or rag to apply the solution to the fittings For the initial leak test make sure the LP gas cylinder is 80 full TO TEST 1 Make sure the control valves are in the OFF position and turn on the gas supply 2 Check all connections from the LP gas regulator and supply valve up to and including the connection to the manifold pipe assembly the pipe that goe...

Page 25: ...d with the cylinder valve Other types of caps or plugs may result in leakage of LP gas The gas must be turned off at the supply cylinder when the unit is not in use If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance Cylinders must be stored outdoors in a well ventilated area out of the reach of children Your grill is ready to use 23 ...

Page 26: ...ds cooked for a long time or foods basted with a sugary marinade may need the lower heat setting near the end of the cooking time NOTE This barbecue unit is designed to grill efficiently without the use of lava rocks or briquettes of any kind Heat is radiated by the stainless steel flame tamers positioned above each burner NOTE The hot grill sears the food sealing in the juices The more thoroughly...

Page 27: ...f they do not refer to the burner maintenance part of this manual Lighting Instructions Note Remove all packaging including straps before using the grill 25 OFF OFF OFF OFF OFF 4 ELECTRONIC IGNITION BUTTON 2 3 1 OFF OFF Side Burners Main Burners LOW IGNITE HIGH IGNITE HIGH LOW IGNITE HIGH LOW IGNITE HIGH LOW IGNITE HIGH LOW IGNITE HIGH LOW 1 Open lid during lighting 2 Make sure all the knobs are i...

Page 28: ...e using the match allow 5 minutes for any accumulated gas to dissipate 2 Clip a paper match on one end of the lighting rod 3 Light match 4 Hold lighting rod and insert lighted match right next to the burner ports 5 Push and turn the designated control knob to IGNITE HIGH 6 Burner should ignite immediately Match light 26 OFF ...

Page 29: ...f and the knobs are in the OFF position Make sure the grill is cool Clean the exterior of the burner with a wire brush Remove excessive build up with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port Please note if insects or other obstructions are blocking the flow of gas through the burner and if so you will ...

Page 30: ...ng the preheat time period It is necessary to preheat the grill before cooking certain foods depending on the type of food and the cooking temperature Food that requires a high cooking temperature needs a pre heat period of five minutes food that requires a lower cooking temperature needs only a period of two to three minutes COOKING TEMPERATURES High setting Use this setting for fast warm up for ...

Page 31: ... bent or kinked Make sure the grill area is clear of dust Make sure the burner and orifices are clean Check for spiders and insects The regulator has a safety device that restricts the flow of gas in the event of a leak This safety device can be triggered without a gas leak To reset the safety device turn off all burners and close the LP cylinder valve Disconnect the regulator from the LP cylinder...

Page 32: ...utes brush with barbecue sauce turn several times Hot dogs NA Medium 5 to 10 minutes Grill turning four times 2 4 minutes on each of four sides Poultry Cut 1 4 to 1 2 pounds Low or Medium 20 to 40 minutes Grill turning occassionally During last few minutes brush with barbecue sauce if desired turn several times Low or 1 to 1 1 2 hours Use poultry stand and brush frequently as desired Medium 40 to ...

Page 33: ...as Cylinder use of any other cylinder any resulting damage to the product will void the warranty This product is intended for use with the supplied low pressure 2 8kPa LP gas regulator use with any other type of pressure regulator and any resulting damage to the product will void the warranty It is the responsibility of the product owner to safely store and protect the grill from the elements cove...

Page 34: ...oking with this grill Failure to follow all instructions in this Use Care Guide may lead to fire or explosion which could result in property damage personal injury or death This appliance complies with the requirements of SANS 1539 www megamaster co za Manufactured in China Distributed by Mega Group PO Box 15 Woodlands 0027 South Africa Tel 27 0 12 802 1515 35 ...