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Applications
The main application of these Primary Current Injection Test Sets is the testing of complete electrical
distribution/supply relay protection systems. They are normally employed at the time of commissioning
protection equipment or after major repair since it is usually inconvenient to take the complete system “off
line”. All components of the protection system are tested i.e. the isolated high voltage conductor, the current
transformer, the protection relay and the circuit breaker.

Most electricity supply protective equipment is fed from a current transformer on the supply cable or bus
bar. A high test current, sufficient to cause the protection equipment to operate, is injected into the supply
cable and the time taken for the protecting relay to operate is then measured.

Primary testing will detect current transformers connected with incorrect polarity or relays that have been
set in the wrong sequence in differential systems. However the inconvenience of breaking the primary
circuit means that the method is unsuitable for routine testing.

For routine testing secondary current injection testing is usually employed. This checks the operation of the
protecting relay etc. but does not test the overall system including the current transformer.

Primary testing usually requires a high current (over 500 A). Secondary current injection testing is easier
since there is not the need to break the primary circuit and the current required through the operating coil of
the protective device is lower (up to 100 A).

The relay incorporated in systems usually has a critical performance in relation to time.  The built-in timer
will enable the operating time of the relay to be thoroughly tested.

Several methods of measuring the operating time are possible. Figure 2 illustrates two methods when the
test current is not interrupted by the relay operating.  Condition A tests the relay by sensing the relay
changing state with the timer stop terminals.  Note: the relay contacts are connected directly across the
TIMER-STOP terminals. Similarly, condition B tests the relay and the circuit breaker trip coil by monitoring
auxiliary contacts. Figure 3 shows the PCITS measuring the total trip time by sensing the interruption of
current flow in the circuit under test.

A further application of these test sets is the testing of the current transformer’s phasing. Again the test is
normally performed at the commissioning stage or after major repair.

The auxiliary voltage outputs may be used for testing voltage operated relay coils or checking the
magnetization characteristics of current transformers.

Applications

7

+

X

PCITS

PROTECTIVE

RELAY

Condition A

Condition B

Aux 

Contact

+

X

PCITS

PROTECTIVE

RELAY

Condition C

Closed

Figure 2

Figure 3

Summary of Contents for PCITS2000/2

Page 1: ...M PCITS600 2 PCITS2000 2 Primary Current Injection Test Sets User Guide Benutzerhandbuch...

Page 2: ...ower is switched On The permitted duty cycle must not be exceeded Replacement fuses must be of the correct type and rating The main current terminals must not be connected to a live potential The Test...

Page 3: ...city 19 Duration Tests 20 Circuit Description 21 Sicherheitshinweise 24 Betriebsanleitung 25 Repair and Warranty 36 Components List 37 Illustrations Figure 1 PCITS 600 2 and PCITS 2000 2 6 Figure 2 Pr...

Page 4: ...l by which the test set may be separately earthed so that total reliance for earthing is not placed on the supply cable The supply cable must be terminated with a suitable plug bearing in mind the kVA...

Page 5: ...5 Figure 1 PCITS600 2 and PCITS2000 2...

Page 6: ...n a bi metallic sensor is mounted in the main transformer which will operate if the duty cycle is exceeded and an adverse temperature rise in the test set results For safety the circuit has been desig...

Page 7: ...ry testing usually requires a high current over 500 A Secondary current injection testing is easier since there is not the need to break the primary circuit and the current required through the operat...

Page 8: ...Operation 900 RH at 40 C for 48 hours Storage 93 RH at 40 C for 12 hours SupplyVoltage 220 V 240 V 6 10 50 Hz 60 Hz single phase i e 198 V to 254 V at full output current 7 kVA for PCITS2000 2 3 5 kV...

Page 9: ...ance lead set 3 m long 6220 462 600 A low inductance lead set 5 m long 6220 463 Duty cycle on test leads 21 2 minutes on and 15 minutes off Trolley for PCITS600 2 6320 224 Leads for timer stop and aux...

Page 10: ...oltage is used and that the supply cable is terminated by a suitable plug The supply capacity must be sufficient to maintain the supply voltage within range at the full output of the test set 9 Use a...

Page 11: ...is Note This message occurs frequently during the testing procedure but remains only for a short time while the variac returns to zero and the circuit makes itself ready to continue When the test set...

Page 12: ...extreme temperatures the display might need altering to obtain visibility The following procedure can be used for recovering normal display contrast a Using the POWER switch turn the test set off and...

Page 13: ...to the set level It will remain at that level until the OFF key is pressed this choice leads back to the current testing option screen To increase or decrease the test current during the test use the...

Page 14: ...e option to REPEAT the test or ESCAPE to the current test sub menu figure 5 Operation 14 Return to the current testing option screen Use arrow keys to increase or decrease the SET CURRENT Output being...

Page 15: ...back time is then given with the option to REPEAT the test or ESCAPE to the current test sub menu figure 5 15 Return to the current testing option screen Use arrow keys to increase or decrease the SET...

Page 16: ...ith the option to REPEAT the test or ESCAPE to the current test sub menu figure 5 Operation 16 Return to the current testing option screen Use arrow keys to increase or decrease the SET CURRENT Output...

Page 17: ...lost 2 Manual testing From the AUX VOLTS testing options screen press MANUAL Pressing START automatically begins a test and causes the voltage to rise to the set level It will remain at that level unt...

Page 18: ...t ranges the warning is cleared if the test current is corrected in the allowed time However the indication remains for the duration of an IDMT test and the subsequent results screen This warns the op...

Page 19: ...h less significant To give some guidance regarding the performance of various cross sections and lengths of cables figure 7a is provided With the leads strapped together the Foster PCITS2000 2 will de...

Page 20: ...C ambient Recovery time after a full duration test is 15 minutes operation is continuous at approximately 40 of full power Operation 20 200 0 10 2 5 20 30 40 50 400 600 800 1 000 1 200 1 400 1 600 1 8...

Page 21: ...ither series or parallel primary connections to change the output range of the test set It has an extra pole which is used to send a signal to the microprocessor so that the correct range can be indic...

Page 22: ...ransformer combination A phased turn off prevents residual magnetization of the loading transformer and ensures proper re energisation These features significantly reduce nuisance effects caused by pr...

Page 23: ...23...

Page 24: ...r t nicht ber hrt werden Die zul ssige Betriebsdauer darf nicht berschritten werden Beim Austausch von Sicherungen mu die richtige Klasse und Sorte verwendet werden Die Netzstromanschl sse d rfen nich...

Page 25: ...n Stecker versehen ist Die Netzstromkapazit t mu ausreichend sein um die Netzstromspannung innerhalb des Bereiches der vollen Leistung des Pr fger tes zu halten 9 Nur Netzsteckdosen mit Schutzerdung v...

Page 26: ...erscheint beim Pr fen mehrmals f r kurze Zeit wenn sich der Variac auf Null stellt und der Stromkreis zum Fortsetzen der Pr fung vorbereitet wird Beim Einschalten des Pr fger tes vollzieht der Schrit...

Page 27: ...ungen benutzt oder aufbewahrt wird m ssen die Bildschirmeinstellungen evtl ver ndert werden um ein Ablesen der Werte zu erm glichen Der normale Bildschirmkontrast l t sich wieder wie folgt einstellen...

Page 28: ...ART wird die Pr fung automatisch begonnen und der Strom bis zum eingestellten Stand erh ht Dieser Stand wird beibehalten bis die Taste EIN gedr ckt wird womit zum Strompr fungs Optionsbildschirm zur c...

Page 29: ...fung a Vorw rtspr fung W hlen Sie im Pr foptionsbildschirm STROM zun chst RELAIS und anschlie end VORL Die Betriebszeit wird auf dem Bildschirm dargestellt Die Pr fung wird unter einer der folgenden...

Page 30: ...kte iii Dr cken der START R CKLAUF Taste oder iv nach 600 Sekunden mit laufendem Strom Der R cklaufzeitschalter wird durch Dr cken der STOP Taste angehalten oder stellt sich nach 600 Sekunden automati...

Page 31: ...des Stroms ii Bet tigung der Relaiskontakte iii Dr cken der START R CKLAUF Taste oder iv nach 600 Sekunden mit laufendem Strom Der R cklaufzeitschalter wird durch Dr cken der STOP Taste angehalten ode...

Page 32: ...NDERT BITTE WARTEN vorprogrammierte Pr fdaten sind dann m glicherweise verlorengegangen 2 Manuelle berpr fung Dr cken Sie im Pr foptionen Bildschirm HILFSSPANNUNG auf MANUEL Wenn Sie auf DR CKEN wird...

Page 33: ...innerhalb der vorgegebenen Zeit korrigiert wird Bei einer IDMT Pr fung wird das Ausrufezeichen jedoch w hrend der Testdauer und auf dem folgenden Ergebnisbildschirm weiterhin angezeigt um den Bediener...

Page 34: ...sultierende Induktanz spielt eine weitaus geringere Rolle In Abbildung 7a werden die Eigenschaften verschiedener Kabell ngen und querschnitte dargestellt Bei zusammengebundenen Kabeln liefert Foster P...

Page 35: ...Pr fung bei einer bestimmten Ausgangsstromst rke und einer Umgebungstemperatur von 20 C dargestellt Die Erholungszeit nach einer vollen Testl nge betr gt 15 Minuten ein kontinuierlicher Betrieb ist be...

Page 36: ...Archcliffe Road Valley Forge Corporation Center Dover 2621 Van Buren Avenuel Kent CT17 9EN Norristown PA 19403 England USA Tel 44 0 1304 502243 Tel 610 676 8579 Fax 44 0 1304 207342 Fax 610 676 8625...

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Page 39: ...APPES France T 33 1 30 16 08 90 F 33 1 34 61 23 77 OTHER TECHNICAL SALES OFFICES Toronto CANADA Sydney AUSTRALIA Madrid SPAIN Mumbai INDIA and the Kingdom of BAHRAIN Megger products are distributed in...

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