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Page 11

S

ECTION

 3 - I

NSTALLATION

3.10 Installing a Deodorizing System

If the machine will be equipped with a
deodorizing system (supplied by others), it
should be installed at this time in an
appropriate location. Only chemical
deodorizers intended for use in commercial
waste pulpers should be used. In particular,
any chemical that results in foaming action
will interfere with the correct operation of the
pulper and SHOULD NOT be used.

3.11 Final Assembly

1. Check and tighten all electrical terminal

screws.

2. Replace all panels onto the waste pulper.
3. Check that all tools, hardware, metal shav-

ings or filings, etc. are removed from in-
side the machine.

4. Check that the scrap basket is in place at

the bottom of the tank.

5. Close the tank cover.
6. Check that the perforated cylinder and

screw are correctly installed in the water
separator tower.

7. Close the top cover and door on the wa-

ter separator tower.

8. Check that the drain valve is closed.
9. Close the front access door.
10.Switch the circuit breaker/fused discon-

nect to the ON position.

11. Press the ON button. Allow the machine

to fill.
As the machine fills, the ON button
illuminates. When the tank has filled, the
green READY light will illuminate.

12.Press the BEGIN OPERATION button to

start the waste pulper. This engages the
grinder, separator and the recirculation
pump. On units equipped with an external
feeding trough, water will begin to flow
through the trough after a few seconds.

13.Test the machine by feeding waste into

either the manual feeding opening or the
recirculating feeding trough (if so
equipped). Be sure to follow these

guidelines when loading waste into the
machine.
The following waste can be processed:

Organic materials - Food residue
(dining areas), food waste (prep areas)

Inorganic materials - Small plastics
and polystyrenes (plastic utensils,
Styrofoam cups), cardboard, etc.

The following materials should NOT be fed
into the machine:

Metal

Glass

Porcelain and china

Large bones

Plastic bags

Oils and grease

Load the waste steadily, instead of in large
batches or “piles.” Waste should be mixed,
instead of sorted, when loading the
machine. Any containers (cups, etc.)
loaded into the machine should be opened
and loaded empty - any remaining waste
inside them should be emptied into the
pulper first.
For further details on efficient operation
of the waste pulper, refer to 

Section 4,

Operation.

14.After checking for proper operation, press

the STOP OPERATION button. The
machine will enter a self-cleaning cycle
that should last approximately 15 minutes.
During this cycle, the STOP OPERATION
button will be illuminated.

15.When the self-cleaning cycle is finished,

the lighted STOP OPERATION button will
turn off.

16.Press the OFF button.
17.Open the front access door. Open the

drain valve, and allow the machine to
drain.

18.If necessary, clean the machine according

to the instructions in 

Section 5, 

Cleaning.

The machine is now ready for operation.

Summary of Contents for AZP 80

Page 1: ...ODEL AZP 80 Rev 07 07 Meiko 1349 Heil Quaker Boulevard La Vergne TN 37086 Phone 615 399 6600 800 55 MEIKO Fax 615 399 6620 Waste Pulper USA Version OWNER S INSTALLATION OPERATION AND MAINTENANCE MANUA...

Page 2: ...WILL IMMEDIATELY VOID THE MANUFACTURER S WARRANTY TABLE OF CONTENTS 4 OPERATION 12 4 1 Location and Description of Controls 12 4 2 Startup 13 4 3 Loading 14 4 4 Idle Periods 14 4 5 Clearing Jams 15 4...

Page 3: ...ew As the screw rotates inside the cylinder the ground waste is pressed against the perforations which removes water from the waste compacts it and lifts it Separated water escapes through the perfora...

Page 4: ...es Connecting the drain line and routing it to an appropriately sized floor drain Installing a deodorizing system if so equipped following the manufacturer s instructions Contacting your MeikoAuthoriz...

Page 5: ...er movement to the installation location 2 Check for shipping damage as described in Section 2 Transport and Shipping If damage is present call Meiko Customer Service at 1 800 868 3840 providing full...

Page 6: ...low for connection to the pulper Figure 3 2 Trough connection AZP 80 Short trough section supplied with AZP 80 Customer supplied trough Magnet Clamp fits over rubber boot Customer supplied recirculati...

Page 7: ...ines Right to Left Machines SECTION 3 INSTALLATION 3 5 Accessing the Utility Connections The utility connections for the machine are shown in Figure 3 3 Dual valve connection Cold water Single valve c...

Page 8: ...e 3 4 Main electrical supply connections GND ground L1 L2 and L3 hot line Internal chassis ground Do not connect supply ground to this terminal block 3 7 Remote Control Box Installation if so equipped...

Page 9: ...the front of the machine is used for the recirculating water supply and should use cold water 50 F 10 C recommended The single valve connection located behind the dual valve connection is used as a wa...

Page 10: ...2 If possible the machine drain can simply be positioned directly above a floor drain as shown in Figure 3 12 3 If a floor drain is not directly beneath the machine drain or if local codes require a t...

Page 11: ...an external feeding trough water will begin to flow through the trough after a few seconds 13 Test the machine by feeding waste into either the manual feeding opening or the recirculating feeding trou...

Page 12: ...1 Location and Description of Controls The dishwasher controls are on the loading end of the machine See Figure 4 1 Figure 4 1 Waste pulper controls Left to Right Machines Right to Left Machines Drain...

Page 13: ...mpleted the light will turn off F EMERGENCY STOP button Shuts down the machine immediately After it is pressed the EMERGENCY STOP button must be pulled back out to reset it before the machine will ope...

Page 14: ...uld be opened and loaded empty Any remaining waste inside them should be emptied into the machine first Any floating waste Styrofoam etc will take longer to grind and process reducing the efficiency o...

Page 15: ...r the wooden handle of a broom or mop To return the machine to operation follow the procedure in Section 4 2 Startup WARNING Before opening the access door press the OFF button to stop the machine Tan...

Page 16: ...ending on the type of waste being processed and the amount of buildup on the cutting wheel it may be necessary to perform these steps on a more frequent basis 1 Open the tank access door 2 Thoroughly...

Page 17: ...d perforated cylinder to air dry thoroughly overnight 8 Reassemble the screw into the perforated cylinder 9 Replace the screw perforated cylinder assembly into the tower Note that the flange on the bo...

Page 18: ...agent that is used After the deliming procedure allow the machine to run for at least 10 15 minutes to rinse the interior thoroughly SECTION 5 CLEANING Press the STOP OPERATION button to engage the a...

Page 19: ...ed in Section 5 2 Weekly Cleaning Water exits the waste chute Check if large quantities of oil and grease are in the waste mix These wastes can interfere with proper operation Refer to Section 4 3 Loa...

Page 20: ...pulper should provide years of trouble free operation If service is necessary contact your local Meiko Authorized Service Agent With factory training OEM parts and direct support from the factory Mei...

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