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Page 3

S

ECTION

 1 - I

NTRODUCTION

1

I

NTRODUCTION

1.1 Overview of Equipment

The Meiko AZP 80 is a commercial waste
pulper intended for processing food waste
and mixed kitchen waste. The appliance
consists of a grinder and a water separator in
a close-coupled formation inside a common
housing.
Waste is fed into the machine using either a
manual feeding opening, or by an optional
water trough. Waste is moved through the
machine by the flow of water controlled by
an internal recirculating pump that minimizes
the need for additional water. For units
equipped with a feeding trough, the machine’s
internal recirculating pump also provides a
water supply for the trough system.
Waste is drawn into the grinding wheel by
water flow. The grinder consists of a powerful
8.8 hp/6.6 kW motor, grinding disk, filter ring
and knife. Cutting teeth are made from
tungsten carbide for superior performance
and longer life. After the waste is ground into
a pulped mass, sieve openings in the grinder
wall allow it to be drawn through and guided
to the water separator.

The separator consists of a perforated
cylinder and a screw. As the screw rotates
inside the cylinder, the ground waste is
pressed against the perforations, which
removes water from the waste, compacts it,
and lifts it. Separated water escapes through
the perforations in the cylinder, drains downward,
and is returned to the grinding tank. The solid,
nearly-dry pulp is routed out of the top of the
machine by a waste chute, which can be
emptied into a normal, lined garbage can for
easy disposal. A volume reduction of up to
85% is possible using the AZP 80 with normal
kitchen waste. A 70% reduction is typical.
For efficient and SAFE operation, be sure to
follow the installation and operating
instructions provided in this manual. In
particular, all safety symbols and notices on
the equipment and in the supplied docu-
mentation must be followed.

IMPORTANT

Meiko waste pulpers have been designed
exclusively for the pulping/dewatering of food
and mixed kitchen waste in a commercial or
institutional setting according to the
guidelines in this Manual and must not be
used for any other purpose.

Figure 1-1: AZP 80 overview

Waste

chute

Water

separator

(inside tower)

Feeding trough (if

so equipped -

supplied by others)

Recirculating

water line (if

equipped with

feeding trough)

Electrical

compartment

Control

panel

Machinery

compartment

Manual
feeding

opening

Grinding

compartment

Summary of Contents for AZP 80

Page 1: ...ODEL AZP 80 Rev 07 07 Meiko 1349 Heil Quaker Boulevard La Vergne TN 37086 Phone 615 399 6600 800 55 MEIKO Fax 615 399 6620 Waste Pulper USA Version OWNER S INSTALLATION OPERATION AND MAINTENANCE MANUA...

Page 2: ...WILL IMMEDIATELY VOID THE MANUFACTURER S WARRANTY TABLE OF CONTENTS 4 OPERATION 12 4 1 Location and Description of Controls 12 4 2 Startup 13 4 3 Loading 14 4 4 Idle Periods 14 4 5 Clearing Jams 15 4...

Page 3: ...ew As the screw rotates inside the cylinder the ground waste is pressed against the perforations which removes water from the waste compacts it and lifts it Separated water escapes through the perfora...

Page 4: ...es Connecting the drain line and routing it to an appropriately sized floor drain Installing a deodorizing system if so equipped following the manufacturer s instructions Contacting your MeikoAuthoriz...

Page 5: ...er movement to the installation location 2 Check for shipping damage as described in Section 2 Transport and Shipping If damage is present call Meiko Customer Service at 1 800 868 3840 providing full...

Page 6: ...low for connection to the pulper Figure 3 2 Trough connection AZP 80 Short trough section supplied with AZP 80 Customer supplied trough Magnet Clamp fits over rubber boot Customer supplied recirculati...

Page 7: ...ines Right to Left Machines SECTION 3 INSTALLATION 3 5 Accessing the Utility Connections The utility connections for the machine are shown in Figure 3 3 Dual valve connection Cold water Single valve c...

Page 8: ...e 3 4 Main electrical supply connections GND ground L1 L2 and L3 hot line Internal chassis ground Do not connect supply ground to this terminal block 3 7 Remote Control Box Installation if so equipped...

Page 9: ...the front of the machine is used for the recirculating water supply and should use cold water 50 F 10 C recommended The single valve connection located behind the dual valve connection is used as a wa...

Page 10: ...2 If possible the machine drain can simply be positioned directly above a floor drain as shown in Figure 3 12 3 If a floor drain is not directly beneath the machine drain or if local codes require a t...

Page 11: ...an external feeding trough water will begin to flow through the trough after a few seconds 13 Test the machine by feeding waste into either the manual feeding opening or the recirculating feeding trou...

Page 12: ...1 Location and Description of Controls The dishwasher controls are on the loading end of the machine See Figure 4 1 Figure 4 1 Waste pulper controls Left to Right Machines Right to Left Machines Drain...

Page 13: ...mpleted the light will turn off F EMERGENCY STOP button Shuts down the machine immediately After it is pressed the EMERGENCY STOP button must be pulled back out to reset it before the machine will ope...

Page 14: ...uld be opened and loaded empty Any remaining waste inside them should be emptied into the machine first Any floating waste Styrofoam etc will take longer to grind and process reducing the efficiency o...

Page 15: ...r the wooden handle of a broom or mop To return the machine to operation follow the procedure in Section 4 2 Startup WARNING Before opening the access door press the OFF button to stop the machine Tan...

Page 16: ...ending on the type of waste being processed and the amount of buildup on the cutting wheel it may be necessary to perform these steps on a more frequent basis 1 Open the tank access door 2 Thoroughly...

Page 17: ...d perforated cylinder to air dry thoroughly overnight 8 Reassemble the screw into the perforated cylinder 9 Replace the screw perforated cylinder assembly into the tower Note that the flange on the bo...

Page 18: ...agent that is used After the deliming procedure allow the machine to run for at least 10 15 minutes to rinse the interior thoroughly SECTION 5 CLEANING Press the STOP OPERATION button to engage the a...

Page 19: ...ed in Section 5 2 Weekly Cleaning Water exits the waste chute Check if large quantities of oil and grease are in the waste mix These wastes can interfere with proper operation Refer to Section 4 3 Loa...

Page 20: ...pulper should provide years of trouble free operation If service is necessary contact your local Meiko Authorized Service Agent With factory training OEM parts and direct support from the factory Mei...

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