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Page 5

3.2 Requirements Before Installation

Before the installer can uncrate and move the
appliance to the installation location, the fol-
lowing conditions MUST be met:

INSTALLATION AREA REQUIREMENTS
-

The area MUST be frost-free. Freez-
ing temperatures (32°F/0°C or lower)
inhibit proper operation and can dam-
age internal components.

-

The area MUST have a firm floor sur-
face. It is possible to compensate for
uneven flooring by adjusting the feet.

UTILTITY CONNECTION REQUIREMENTS
-

Connections must be present and
ready for hookup to the appliance. All
utility supplies must comply with the
electrical information labels, on the
data plate, and with all applicable lo-
cal and national codes.

-

Electrical leads and the water supply
lines (supplied by the customer) must
be present. The water supplies must
be of the pressure and temperature
specified on the data plate.

-

For units equipped with an optional
trough feeding system, the trough
should be present, and must match the
requirements of the machine as per all
specification sheets and supplied
drawings.

-

For units using a deodorizing system,
an appropriate dispenser or container
should be installed and ready for con-
nection to the appliance.

GENERAL REQUIREMENTS
Authorized personnel should be available
to perform the actual utility connections.

3.3 Uncrating, Positioning and Leveling

1. Remove all shipping and packaging ma-

terial from the appliance, including sup-
ports and wrappings. Leave the shipping
skid in place at this time to allow for easier
movement to the installation location.

2. Check for shipping damage as described

in 

Section 2, 

Transport and Shipping.

If damage is present, call Meiko Customer
Service at 

1-800-868-3840

, providing full

details on the customer, serial number and

S

ECTION

 3 - I

NSTALLATION

extent of damage present. Meiko will file
a freight claim based on this information.

3. Move the appliance to the installation area

and remove the skid. Meiko recommends
using a pallet truck to lift the entire pallet
and avoid damage to the machine. Use
caution to avoid damaging the appliance
or any of its components.

CAUTION

If the pallet is removed, the frame of the
machine can be damaged by improper
lifting. Always use wooden members to
properly distribute the machine’s weight
and avoid damage. Note that motors or
other components may extend below the
frame; use caution to avoid damaging
these components.

CAUTION

Do not attempt to slide the machine on its
feet. This may damage the feet or bend
the legs of the machine. Move the
machine to the installation location by
lifting it, using a palette truck with wooden
members to distribute the weight.

5. Using a spirit level, check that the

appliance is level in both directions (front-
to-back AND side-to-side). If necessary,
level the appliance by accessing the bolts
above each foot and adjusting them using
a 17mm wrench. It is necessary to lift the
machine to remove the pressure from the
foot before adjustment. Refer to Figure 3-1.

CAUTION

The waste pulper MUST be level for
proper operation.

Figure 3-1:

Foot

adjustment

17mm

Open access doors or

remove side panels to

access adjustment bolts

Lift machine to remove

pressure before

adjusting foot

Adjustment

bolt

17mm

wrench

Summary of Contents for AZP 80

Page 1: ...ODEL AZP 80 Rev 07 07 Meiko 1349 Heil Quaker Boulevard La Vergne TN 37086 Phone 615 399 6600 800 55 MEIKO Fax 615 399 6620 Waste Pulper USA Version OWNER S INSTALLATION OPERATION AND MAINTENANCE MANUA...

Page 2: ...WILL IMMEDIATELY VOID THE MANUFACTURER S WARRANTY TABLE OF CONTENTS 4 OPERATION 12 4 1 Location and Description of Controls 12 4 2 Startup 13 4 3 Loading 14 4 4 Idle Periods 14 4 5 Clearing Jams 15 4...

Page 3: ...ew As the screw rotates inside the cylinder the ground waste is pressed against the perforations which removes water from the waste compacts it and lifts it Separated water escapes through the perfora...

Page 4: ...es Connecting the drain line and routing it to an appropriately sized floor drain Installing a deodorizing system if so equipped following the manufacturer s instructions Contacting your MeikoAuthoriz...

Page 5: ...er movement to the installation location 2 Check for shipping damage as described in Section 2 Transport and Shipping If damage is present call Meiko Customer Service at 1 800 868 3840 providing full...

Page 6: ...low for connection to the pulper Figure 3 2 Trough connection AZP 80 Short trough section supplied with AZP 80 Customer supplied trough Magnet Clamp fits over rubber boot Customer supplied recirculati...

Page 7: ...ines Right to Left Machines SECTION 3 INSTALLATION 3 5 Accessing the Utility Connections The utility connections for the machine are shown in Figure 3 3 Dual valve connection Cold water Single valve c...

Page 8: ...e 3 4 Main electrical supply connections GND ground L1 L2 and L3 hot line Internal chassis ground Do not connect supply ground to this terminal block 3 7 Remote Control Box Installation if so equipped...

Page 9: ...the front of the machine is used for the recirculating water supply and should use cold water 50 F 10 C recommended The single valve connection located behind the dual valve connection is used as a wa...

Page 10: ...2 If possible the machine drain can simply be positioned directly above a floor drain as shown in Figure 3 12 3 If a floor drain is not directly beneath the machine drain or if local codes require a t...

Page 11: ...an external feeding trough water will begin to flow through the trough after a few seconds 13 Test the machine by feeding waste into either the manual feeding opening or the recirculating feeding trou...

Page 12: ...1 Location and Description of Controls The dishwasher controls are on the loading end of the machine See Figure 4 1 Figure 4 1 Waste pulper controls Left to Right Machines Right to Left Machines Drain...

Page 13: ...mpleted the light will turn off F EMERGENCY STOP button Shuts down the machine immediately After it is pressed the EMERGENCY STOP button must be pulled back out to reset it before the machine will ope...

Page 14: ...uld be opened and loaded empty Any remaining waste inside them should be emptied into the machine first Any floating waste Styrofoam etc will take longer to grind and process reducing the efficiency o...

Page 15: ...r the wooden handle of a broom or mop To return the machine to operation follow the procedure in Section 4 2 Startup WARNING Before opening the access door press the OFF button to stop the machine Tan...

Page 16: ...ending on the type of waste being processed and the amount of buildup on the cutting wheel it may be necessary to perform these steps on a more frequent basis 1 Open the tank access door 2 Thoroughly...

Page 17: ...d perforated cylinder to air dry thoroughly overnight 8 Reassemble the screw into the perforated cylinder 9 Replace the screw perforated cylinder assembly into the tower Note that the flange on the bo...

Page 18: ...agent that is used After the deliming procedure allow the machine to run for at least 10 15 minutes to rinse the interior thoroughly SECTION 5 CLEANING Press the STOP OPERATION button to engage the a...

Page 19: ...ed in Section 5 2 Weekly Cleaning Water exits the waste chute Check if large quantities of oil and grease are in the waste mix These wastes can interfere with proper operation Refer to Section 4 3 Loa...

Page 20: ...pulper should provide years of trouble free operation If service is necessary contact your local Meiko Authorized Service Agent With factory training OEM parts and direct support from the factory Mei...

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