Meiko BTA160, Operating Instructions Manual

Page 1: ...tion MEIKO Maschinenbau GmbH Co KG Englerstraße 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 Operating Instructions MEIKO Tray washing machine Modell BTA 160 BTA 240 MIKE 3 CE TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS The original operating instructions can be downloaded from https partnernet meiko de ...

Page 2: ... the packaging material 18 7 6 Connection to the electricity supply 19 7 7 Temperature sensors Temperature limit switches 20 7 8 Fresh water connection 21 7 9 Waste water connection 22 7 10 Hot steam hot water from the pumps 23 7 11 Exhaust air connection of the appliance 24 7 12 Installation and connection of dosing units 24 8 Machine settings for initial commissioning by the service engineer 25 ...

Page 3: ...BTA 160 240 Datei BA_BTA_9668415_EN_2009 10 docx 9668415 3 48 We reserve the right to change execution and construction MEIKO Maschinenbau GmbH Co KG Englerstraße 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 20 Maintenance recommendation 40 ...

Page 4: ...ting instructions any guarantee claims are invalid We accept no liability for any additional damage caused as a result MEIKO is constantly working on the further development of all its models We would therefore ask you to understand that because of this we must reserve the right to make modifications at any time to any items covered by the contract in terms of their shape fittings and technical ch...

Page 5: ...ress of manufacturer Please address any queries technical problems etc directly to MEIKO Maschinenbau GmbH Co KG Englerstraße 3 D 77652 OFFENBURG Phone 49 0 781 203 0 http www meiko de info meiko de or Name and address of the MEIKO branch manufacturer s agent or dealer Insert company stamp or address 1 3 Description of the type of equipment Please provide the following information on any query and...

Page 6: ... possible hand injuries 3 Use of the appliance for the purpose intended The tray washing machine must be used only in accordance with regulations The tray washing machine BTA 160 BTA 240 is exclusively designed for the washing and drying of trays in a horizontal position Only one tray size can be used Other objects must not be passed through the machine This dish washing machine is intended solely...

Page 7: ...le responsibility that the product conforms to the essential requirements of the following EC Directives harmonized standards national standards Par la présente nous certifions sous notre seule responsabilité la conformité du produit avec les exigences fondamentales des directives CE normes harmonisées et normes nationales suivantes Con la presente dichiariamo sotto la nostra responsabilità la con...

Page 8: ...s produits et modules destinés au montage dans des machines satisfont aux exigences fondamentales en matière de sécurité et de santé conformément à l annexe I de la directive sur les machines 2006 42 CE Les dossiers techniques spécifiques conformément à l annexe VII B pour les machines incomplètes ont été rédigés et seront transmis sur demande aux autorités responsables sous forme électronique che...

Page 9: ...determined that the machine or system into which the partially completed machinery specified above is to be incorporated also complies with the provisions of the Machinery Directive 2006 42 EC La mise en service de la machine est interdite jusqu à ce qu il ait été déterminé que la machine ou l installation dans laquelle la machine incomplète susmentionnée doit être montée respecte les dispositions...

Page 10: ...ntended in order to preserve the operational and safety guarantees whenever required only original parts supplied by the manufacturer are used the user will lose the right to any possible claims if the appliance is modified using any parts other than original parts only appropriately qualified and authorized personnel use maintain and repair the installation the relevant personnel is regularly tra...

Page 11: ...s used for purposes for which it was not intended Parts carrying electric current as well as moving or rotating parts can cause Dangers to the user s life and limb and Material damage The machine may only be operated by adequately qualified staff who have been trained by the operating company and who have been trained about the Hazard and Safety Instructions Qualified staff as defined by the Opera...

Page 12: ... work of any kind on the steam installation must only be carried out by specialist staff Only detergents and rinse aids suitable for the use in industrial dishwashers may be used Corresponding information is submitted by the manufacturers of such products Detergents and rinse agents can be injurious to health The manufacturers hazard instructions on the original packaging and in the safety data sh...

Page 13: ...nnections must be implemented in line with the enclosed wiring diagram During installation make sure that you avoid damage in particular to the electrical installation After completing the works check the system for damage Safety and functional tests must be performed in the scope of testing the complete system at the latest The system is supplied with slide rails to optimise the transition point ...

Page 14: ... has occurred during shipping you should inform the shipping company and MEIKO in writing and also send a photo of the damaged parts to MEIKO 7 2 Transport and installation In order to avoid damage to the appliance or life threatening injuries during shipping of the installation the following points must be observed The shipping operations may only be carried out by qualified persons who observe t...

Page 15: ... frame The forks of the peveryt trucks are lowered when the desired position of the appliance is reached but must remain under the bearers The machine is standing on the wooden bearers of the packing There is no load on the foot cleats All the screws and bolts of the packing are now removed e g Remove these and other screws and bolts Leave for the moment all the wooden bearers under the machine Th...

Page 16: ...en it is lowered otherwise the foot cleats could be damaged beyond repair Please also ensure that the cleats are extended uniformly so that one set of cleats is not loaded more than the others You can check the loading by means of the force needed to turn the cleats with a spanner An open ended 27 mm spanner is needed to adjust the cleats of the appliance If it is necessary to move the appliance a...

Page 17: ... 0 Fax 49 781 203 1121 If it is not possible to move the appliance with a peveryt truck as described earlier the longitudinal bearers can be removed by gently tilting the appliance after all the fasteners in the transport packing have been removed Important Never move the appliance like this Lifting the appliance by the middle of the appliance frame will inevitably damage the appliance A wooden ba...

Page 18: ...them from being water tight when closed Please also read the chapter on General safety instructions 7 3 Installation and assembly MEIKO has prepared an assembly diagram showing the machine dimensions and the connected loads in detail Assembly is completed by reference to the assembly diagram and in general by following the instructions of a trained MEIKO engineer The installation must only be conn...

Page 19: ...have a main switch accessible on site or inside the appliance for operating personnel If the neutral conductor N is not grounded a 4 phase main switch must be used Cables connecting to the main power supply must be oil resistant and sheathed and must not be lighter than an H 07 RN F cable The potential equalisation connection must be carried out in accordance with the requirements of the local ele...

Page 20: ...not kink the sensor tube or the temperature sensor will be damaged and be unusable Some possibilities for the installation of the capillary temperature sensor Temperature safety limit switch for machines with electric flow heaters On each tank heater insert a temperature safety limit switch up to the stop through the sleeve underneath the tank Temperature safety limit switch on the flow heater The...

Page 21: ...late to the appliance Installations on site must be dimensioned to match local conditions e g cable arrangements access lengths The terminal positions of media and energy connections to the machine depend on the method of construction normally at a distance from the connection points on site The connections must be made by approved technicians All parameters for the media and energy supplies must ...

Page 22: ...m efficiency the inlet temperature of the rinse water supply must be maintained at a low a level as possible ideally about 10 C Water supply at a higher temperature not only detracts from the efficiency of the heat regeneration and the heat pump but also impairs conditions relating to the appliance s exhaust air If valves on the appliance are also controlled by fresh water a minimum flow pressure ...

Page 23: ...otherwise fall onto the floor Maintenance of the condensate reservoir Open the condensate tank Remove the heating element and if necessary the dirt filter The filter and housing may then be gently cleaned Carefully clean all sealing surfaces before re installation Always use new seals Important The installation of pipework and fittings is specially designed for a particular nominal pressure range ...

Page 24: ...ing up kitchen In order to achieve efficient extraction you must ensure that the overpressure on the machine ducts or the negative pressure of the building is adequate 7 12 Installation and connection of dosing units When operating the machine it is necessary to use an industrial detergent and rinse agent You may only use detergents and rinse agents approved by the relevant authority and which are...

Page 25: ...formation if required can be found in the relevant Instructions for Use The installation may only be commissioned by suitably qualified persons observing the safety instructions Before initial startup check that any tools and parts not belonging to the installation have been removed Check whether any escaping liquid is removed Activate all the safety systems and door switches before commissioning ...

Page 26: ... of rotation Carry out a visual check on all electrical equipment e g switches cables housings covers Carry out functional tests on all electrical switches Internal regions of the machine Ensure that there are no foreign bodies inside the machine e g cleaning rags loose bolts washers nuts tools packaging materials etc IMPORTANT Ensure that friction cannot occur where moving parts pass close to fix...

Page 27: ...is automatically regulated so that the ideal rinse water temperature is maintained For technical reasons the controller is insteveryd upstream of the excess temperature cut out mentioned above A sensor monitors the actual temperature comparing it with the temperature setting In the event of a deviation between these two temperatures the temperature of the rinse water from the flow heater DE is bro...

Page 28: ...he operating instructions and who are capable of working in accordance with them Before switching the installation on check and ensure that only authorized persons are present in the installation s operating area and that nobody will be injured when the installation starts Before commissioning each time Inspect the installation for any visible damage and ensure that it will only be operated in a p...

Page 29: ...the Fill Heat button Once the wash tanks are filled and have been heated to the washing temperature the display will show Ready for operation Press the start button to start the dishwasher Press the white push button ON at the control panel The round belt transport system is running Once the wash tanks are filled and have been heated to washing temperature the machine is started with the Start but...

Page 30: ...nenbau GmbH Co KG Englerstraße 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 10 1 Washing interruption To interrupt temporarily the washing cycle press the Pause button Wash pumps and conveyor are switched off However the tank heating elements are not switched off with the result that the machine remains ready for operation Press the start button to restart the dishwasher ...

Page 31: ...f Press the Total off button to switch off the dishwasher Press the black push button OFF at the control panel The round belt conveyor stops Close the stop valve in the water pipe Switch the power supply from the building off The dish washer is now voltage free Clean the appliance see the chapter headed Cleaning In the case of appliances with automatic regeneration of water softeners frost protect...

Page 32: ...2009 10 docx 9668415 32 48 We reserve the right to change execution and construction MEIKO Maschinenbau GmbH Co KG Englerstraße 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 12 Short operating instructions Betriebsbereit Ready for operation Opérationnel Pronto al funzionamento ...

Page 33: ...ayed with a water hose or high pressure cleaner 13 2 Cleaning after operation It is recommended that you maintain the machine in good condition not only for reasons of hygiene but also to keep your dish washing machine in full working order and to be able to recognise damage more easily Observe the following points after operation Clean and check that the machine is in working order Tank cover scr...

Page 34: ...evel monitoring Remove and clean the screen on the suction side of the pump Remove and clean the outlet screen Remove and clean the spray protection curtains Clean the wash and rinse arms and their jets Use a nylon brush to clean the jets Check that the wash arms and end caps are complete and water tight Clean the outlet screen and the pump screen suction side Clean all screens Close the base drip...

Page 35: ... agents that contain hydrochloric acid or bleaches based on chlorine Never use cleaning equipment that you have used previously by non stainless steel to avoid external corrosion Aggressive external influences due to cleaning and care products that evaporate in the vicinity of the dish washing machine or caused by direct application can lead to machine damage and put the material at risk e g aggre...

Page 36: ...erve the right to change execution and construction MEIKO Maschinenbau GmbH Co KG Englerstraße 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 IMPORTANT Do not use a foaming detergent for dish washing by hand for pre cleaning close to the dish washer Foam can cause malfunctions in the dish washer and a poor wash ...

Page 37: ...y Rinse water mineral content too high see operating instructions Different water type depending on the waterworks Unsuitable rinse aid products or wrong dosage quantity Incorrectly fitted or missing curtains Formation of a significant amount of foam in the wash tank Rinse water quantity too low Temperatures too low 40 C Detergent or rinse aid product not suitable Tray not clean after washing Wash...

Page 38: ...turen Training should be recorded in writing 16 Disposal of the installation When you eventually dispose of the installation dismantlement scrapping the parts and their corresponding materials should preferably be re used Here is a list of the materials that most frequently occur when dismantling Chrome nickel steel Aluminium Copper Brass Electrical and electronic parts PP and other synthetic mate...

Page 39: ...ance and repair work switch off the electrical power at the main electrical power switch and secure the switch with a padlock The key for this lock must be kept in the hands of the person carrying out the maintenance and repair work Failure to observe these precautions can result in severe physical injury or damage to property Before carrying out any maintenance and repair work ensure that all the...

Page 40: ...reen basket Tank cover screen Pump suction side sieves Spray protection curtains Wash and rinse arm jets Wash tanks Float valve housing of the water level monitoring 1 Drive Check drive motor Check drive motor for exterior damage Check drive motor for quiet running Check current consumption IN see wiring diagram Check ventilation grid for cleanliness Check drive chain Check chain wheels chain and ...

Page 41: ... and that they are all present Check the bi cords for even running 3 Wash pumps Check pump motor Check motor for exterior damage Check current consumption IN see wiring diagram Check motor for quiet running bearing damage Check ventilation grid for cleanliness Check wash pump Check sliding ring seal for watertightness external visual check Replace sliding ring seal approximately every 2 years ever...

Page 42: ...s Check nozzles for cleanliness Check water quantity use the water meter or measure manually Check float switch function 6 Drying Fan Check fan for exterior damage Check current consumption IN see wiring diagram Check fan for quiet running bearing damage visual and noise check Check suction side grid for cleanliness Blowing box Check fan system nozzles for damage Function check The suction side te...

Page 43: ... Sitz überprüfen Spritzschutzvorhänge auf Vollständigkeit und richtige Position prüfen Schottbleche auf Vollständigkeit und richtige Position prüfen Check door guide rails Check door roller springs exchange all even if only one is defective Check electrical door control switch function Check door control switch for mechanical damage 9 Equipment area Checks on operating temperature and water consum...

Page 44: ...heck outlet screens function bayonette Check drain cocks and standpipes for watertightness 11 Electrical equipment Check power consumption of all heating elements IN see wiring diagram Tighten all screwed fuses and connections Check all switches for correct operation and damage see electrical wiring diagram Carry out a visual check on all electrical equipment e g switches cables housings covers 12...

Page 45: ...o 65 C x3 Clean water rinse temperature according to DIN 10510 80 C to 85 C x4 Drying temperature according to DIN 10510 not specified see x1 x5 Minimum water quality according to the VGG Total salt content max 400 S cm for porcelain and opal glass max 100 S cm for glass max 80 S cm for stainless steel cutlery The service steps must be carried out by personnel trained for this purpose trained oper...

Page 46: ...i BA_BTA_9668415_EN_2009 10 docx 9668415 46 48 We reserve the right to change execution and construction MEIKO Maschinenbau GmbH Co KG Englerstraße 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 Date Service step Name Execution Monteur Name Bestätigung Kunde ...

Page 47: ... machine Modell BTA 160 240 Datei BA_BTA_9668415_EN_2009 10 docx 9668415 47 48 We reserve the right to change execution and construction MEIKO Maschinenbau GmbH Co KG Englerstraße 3 D 77652 Offenburg Tel 49 781 203 0 Fax 49 781 203 1121 ...

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