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DMW-22-TDL SERVICE MANUAL

 

 

 

 

 

Confidential and proprietary information of Meister Cook, LLC.  Not to be reproduced or used in any manner other than 

with the express written permission of Meister Cook, LLC. 

 

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Under normal operation of the heater control circuit, AC line voltage crosses 0 Volts at a 
frequency of 60Hz.

 

 

The power supply contains a circuit that monitors zero crossings.

 

 

If 16 half-cycles are not detected, the system will flag this condition and generate the error 
code.

 

 

This fault is generally caused by a faulty power supply.

 

 

NOTE:  this error code will 

ALWAYS

 occur at power down, as the heater control circuit ceases 

to function.  This is not an error and can be expected as normal.

 

 

 

FLT! 2222 – startup warming failure detected 

 

Under normal preheating of the system, the measured temperature at the thermocouple 
should rise a minimum of 16F over a 5 minute period.

 

 

This timer expires after the temperature reaches 120F.

 

 

This fault code is generated if the temperature measurement system does not detect a 
minimum temperature rise of 8F over a 5 minute period.

 

 

NOTE:

  with Firmware v1.49, this timer has been extended to a 16F temperature rise over a 

10 minute period.

 

 

This fault code is intended to indicate a failed heater, as well as prevent the heater from 
overheating in the event of a fault in the movement of air and/or temperature control circuit.

 

 

However, certain installation conditions could potentially trigger a false flag:

 

 

Abnormally cold unit

 

 

Pans not installed during preheat

 

 

Effects of cool air from HVAC system

 

 

Effects of heat from another piece of equipment installed too close to the DMW

 

 

A false flag can be determined by performing the following steps:

 

 

Turn off the system and turn it back on after 10 seconds.

 

 

If the temperature is below 120F, the internal timer will reset.  Monitor the system 
temperatures to ensure that the appropriate temperature rise is achieved.

 

 

After clearing the fault detection parameters, ensure that the system reaches the 
appropriate setpoint temperatures and is able to maintain temperature.

 

 

If a false flag continues to occur on systems running on Firmware v1.46, it is recommended to 
replace the UI Board with one that is running on Firmware v1.49.

 

 

 

FLT! 3333 – over-temperature detected 

 

The system has a maximum temperature setpoint of 250F.

 

 

To prevent system damage, this fault code is triggered if a temperature equal to or greater 
than 285F is reached.

 

 

A false high temperature will also be reached if there is an open thermocouple circuit.  
This is a preventive scheme to not allow the system to heat if a thermocouple circuit is 
broken.

 

 

Summary of Contents for DMW-22-TDL

Page 1: ...DMW 22 TDL SERVICE MANUAL For Systems Installed At Revision 20150414...

Page 2: ...roduced or used in any manner other than with the express written permission of Meister Cook LLC 2 P a g e TABLE OF CONTENTS 1 INTRODUCTION 3 2 BASIC THEORY OF OPERATION 3 3 OPERATING INSTRUCTIONS 5 4...

Page 3: ...of time without degrading the quality of the food products The DMW 22 TDL has 2 independently controlled heated holding chambers each which can hold 2 1 3 size food pans Underneath each chamber is a l...

Page 4: ...185 03 00 00 15 PSTA 185 04 00 01 00 CKS2 185 06 00 01 00 VEG2 185 04 00 01 00 VEG2 185 04 00 00 30 SCEG 185 02 00 00 30 PSTA 185 04 00 01 00 BCHK 200 02 00 00 30 PORK 185 06 00 01 00 CHIP 200 02 00 0...

Page 5: ...tory defaults note that v1 46 and later systems have both English and French default menus v1 26 Defaults v1 46 v1 49 Defaults English French AM EGGS SCEG AM EGGS SAUS OEUF SAU2 SAUS BACN HSBR HSBR GL...

Page 6: ...ides for optimal efficiency and performance Plug the DMW into a 120V 60Hz 20 amp circuit fitted with a properly grounded NEMA 5 15 outlet A couple of precautions Make sure that 7 5A are available per...

Page 7: ...etpoint controls the chamber temperature Allow the DMW 25 35 minutes to preheat Basic Operation NOTE after 10 seconds of inactivity the UI will time out and return to the home display To display the c...

Page 8: ...tion To save changes and exit the Preset Edit menu press and hold Prog The save will be confirmed by 2 beeps To exit the Preset Edit menu without saving changes press AM PM To edit a preset s timers P...

Page 9: ...1 DMW 20027 Rev B Heaters V1 46 firmware 0121 through 4522 4523 through 4864 RMA s C2 Same as Rev C with V1 49 firmware Various RMA s D Funnels mount to Cabinet instead of Electronics cover DMW 20066...

Page 10: ...ntended to indicate a failed heater as well as prevent the heater from overheating in the event of a fault in the movement of air and or temperature control circuit However certain installation condit...

Page 11: ...is guide will be updated Also note if the recommended steps do not resolve the problem escalate to the next level Finally be sure to document all symptoms reported and unreported all corrective action...

Page 12: ...power draw Check blowers for sufficient rotation Check blower wheel for proper vane orientation Check thermocouples for o Contamination on tips o Damage to wire o Short circuit o Crossed connections...

Page 13: ...off the system have operator unplug system from outlet Verify no obvious foreign objects are present Check for presence of foreign objects Check for damage to wire harnesses Check for short circuits T...

Page 14: ...B POWER SUPPLY W 10 PIN THERMOCOUPLE PCB 1 DMW 20107 PCB THERMOCOUPLE 10 PIN SV 1 DMW 20108 CABLE THERMOCOUPLE SV 2 DMW 20109 SWITCH ROCKER DOUBLE POLE IP65 SV 1 DMW 20110 CORD POWER SV 1 DMW 20111 OV...

Page 15: ...Description PN Description DMW 20110 Power Cord DMW 20115 Cable Power Supply to Switch to Motor DMW 20116 Cable Heaters to Power Supply DMW 20114 Thermistor DMW 20117 Cable Motor Grounds DMW 20106 PC...

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