Melec ADB-2F30BA, Instruction Manual

Page 1: ...DB 2F30BA Instructions Manual For designers use MN0224 1 Please ensure to read and understand this Instructions Manual before using the product Please keep this Instructions Manual at hand so that it is always available for reference ...

Page 2: ...otor Driver ADB 2F30BA with emphasis on the specifications assuming that our readers are engaged in designing of control devices incorporating stepping motors Please ensure to read and understand this Instructions Manual before using the product Please keep this Instructions Manual at hand so that it is always available for reference 2 ...

Page 3: ...azardous circumstances in advance Consequently this instructions manual describes all the hazardous and dangerous circumstances and situations which can be foreseen and anticipated as well as necessary precautions All the above descriptions are being titled by the following symbol marks and signal words namely Represents warnings ignorance of which can cause accidents involving fatal or serious ph...

Page 4: ...erating Section 13 ４ Name and Function of Each Section 4 1 Setting STEP TABLE switch and STEP ANGLE SELECT switch 14 4 2 Setting HOLD CURRENT SELECT switch 15 4 3 Setting DRIVE CURRENT SELECT switch 16 4 4 Setting PULSE INPUT TYPE SELECT switch 17 4 5 Setting HOLD SWITCHING TIME SELECT switch 18 ５ Installation 5 1 Conditions for Installation 19 5 2 Mounting Method 20 ６ Connection 6 1 Overview of C...

Page 5: ...1 General Specifications 29 10 2 I O Signal 1 Example Circuit Connection 30 2 Drive pulse input CW CCW 31 3 Motor excitation stop input M F 32 4 Phase signal output P O 33 5 Overheat alarm signal output and overheat alarm LED O H A 34 10 3 Dimensions 35 10 4 Applicable Motors 36 10 5 Torque Characteristics 37 10 6 Conforming to Europe standards 42 The main parts which revised by this manual 5 ...

Page 6: ...to do so may cause injury 5 Do not transport move install the product perform connections or inspections when the power is on Doing so may cause electric shock injury or fire 6 Only qualified personnel are allowed to transport move install the product perform connections or inspections Failure to do so may cause injury or fire 7 Do not touch the driver during operation or immediately after stoppin...

Page 7: ...etting may cause breakage of the machine or injury due to unexpected rotation of the motor Ensure correct setting When setting up the HOLD CURRENT SELECT switch A high setting value may cause burn on the skin due to overheating of the motor Do not select a high value beyond the required When setting up the DRIVE CURRENT SELECT switch Erroneous setting may cause burn on the skin injury or damage to...

Page 8: ...may cause fire Mount it on a noncombustible member Keep it away from combustibles When connecting the DC Input Motor Output Connectors J2 J3 Erroneous connection may cause breakage of the motor or the driver Correctly connect the DC Input Motor output connector When inputting power Breakage of the machine or injury is apprehended due to unexpected behavior of the motor Maintain the state where eme...

Page 9: ...fore inputting When the overheat alarm O H A signal is output Overheating may cause fire Stop operation upon output of this signal When the overheat alarm O H A LED comes on Overheating may cause fire Stop operation when this LED comes on When performing maintenance and checking Injury or fire is apprehended due to unexpected behavior Do not replace fuse Do not disassemble repair or modify 9 ...

Page 10: ...gles ranging from 1 division to 100 division of the basic angle HOLD CURRENT and DRIVE CURRENT can be set up ２ ２ Product Configuration The product consists of the main frame and the accessories ADB 2F30BA One unit Housing for J1 51103 1000 Molex One unit accessory Housing for J2 51067 0200 Molex One unit accessory Housing for J3 51067 0400 Molex One unit accessory Contact for J1 50351 8100 Molex 1...

Page 11: ...l when the motor excitation state is the excitation home position R GND O H A Outputs the signal when internal temperature of the driver has reached approx 70 or more R GND 3 2 1 ADB 2F30BA 4 6 5 10 9 8 7 CW drive pulse signal input terminal CCW drive pulse signal input terminal Motor excitation stop signal input terminal Phase signal output terminal GND terminal for P O signal Overheat alarm sign...

Page 12: ...ve the motor Power input terminal DC power supply is connected ３ ３ POWER LED POWER LED GREEN comes on upon inputting power ３ ４ O H A LED O H A LED RED comes on when internal temperature of the driver has reached approx 70 or more 0V DC 2 J2 DC 24V DC 1 4 B 1 A A B 2 3 Motor output terminal DC input terminal 12 ...

Page 13: ...n Function DRIVE CURRENT SELECT switch No 8 0 98A 相 Selects DRIVE CURRENT STEP ANGLE SELECT switch HOLD CURRENT SELECT switch H1 ON Selects HOLD CURRENT H2 OFF Name of Operating Section Function HOLD CURRENT SELECT switch STEP TABLE switch Selects STEP TABLE Sub adjustment switch 1 OFF STEP ANGLE SELECT switch SA OFF Sub adjustment switch Sub adjustment switch Use it with OFF Use it with OFF 2 OFF...

Page 14: ...n power OFF 2 Set the step angle required by combining the S T SEL switch and the STEP SEL switch Relationship between the S T SEL switch the STEP SEL switch and the step angle Factory setting 1 2 0 9 ON ON ON OFF 1 1 1 8 1 Divisions Step angle SC SB SA 1 8 motor ON OFF 1 100 0 018 OFF 1 25 0 072 1 50 0 036 OFF 1 10 0 18 1 20 0 09 ON ON ON ON ON OFF 1 2 5 0 72 1 5 0 36 1 Divisions Step angle 1 8 m...

Page 15: ... setting HOLD CURRENT changes relative to DRIVE CURRENT setting The ratio of HOLD CURRENT 100 represents the same as the setting for DRIVE CURRENT The effective range of the HOLD I SEL switch varies according to the setting of the DRIVE I SEL switch The greater the ratio of HOLD CURRENT grows the more heat the motor generates when is on holding state 100 100 50 40 DRIVE I SEL No 0 No 2 Ratio of HO...

Page 16: ...f the motor Ensure correct setting DRIVE CURRENT is set up with the DRIVE I SEL switch The switch is factory set to 0 98A phase 1 Set the DRIVE I SEL switch Relationship between the DRIVE I SEL switch and DRIVE CURRENT Factory setting Switch No A phase ０ １ 0 38 0 45 ２ ３ 0 53 0 60 ４ ５ 0 68 0 75 ６ ７ 0 83 0 90 ８ ９ 0 98 1 05 Ａ Ｂ 1 13 1 20 Ｃ Ｄ 1 28 1 35 Ｅ Ｆ 1 43 1 50 16 ...

Page 17: ...W set the SPI SEL switch to OFF 2P When the motor is operated with the pulse signal and direction signal input set the SPI SEL switch to ON 1P In the case that 1 pulse input method is selected the CCW terminal becomes direction signal input designating the direction of the motor rotation Drive pulse set to the CW terminal CW CW The input timing is same with 2 pulse input method and 1 pulse input m...

Page 18: ...ing HOLD SWITCHING TIME SELECT switch DRIVE HOLD CURRENT automatic switching time is set up with the DHT SEL switch The switch is factory set to 150ms 1 Set the DHT SEL switch Factory setting Hold Switching Time DHT SEL ON OFF 16ms 150ms 18 ...

Page 19: ...t is not exposed to splashes of water oil or chemicals 2 Install the driver at least 15mm away from other equipment 3 Considering heat release control the ambient temperature around the driver within the specified value Take measures against accumulation of heat such as allowing generous space around the driver or installing a fan so that heat release is taken care of Install the driver securely i...

Page 20: ...unting Method The round holes on the main body are used The following items are required 1 Fix the product at the two round holes on the main body Mounting example 2 M 3 screw 8mm or more in length 2 2 M 3 spring washer M 3 flat washer 20 ...

Page 21: ...r the CW CCW input signal line Provide shielding for the signal line where considerable noise is generated Use the wire material of the characteristic that is difficult to burn Provide shielding for the motor line if it generates significant noise For the driver s power supply use a DC power supply with reinforced insulation on its primary and secondary sides Example configuration The metallic enc...

Page 22: ...on the main frame The contacts for J1 are 10 pieces When inserting keep pushing J1 housing into the connectors until it is locked Also check if the contacts are not displaced from the housing In wiring isolate the J1 signal lines from equipment that may be a source of noise the power line and the motor line Surface on which the contacts are inserted Housing for J1 Crimping Wiring Insertion Connect...

Page 23: ...to the housing Make sure that the housing No and the connector No on the main frame are matched before inserting the contacts 3 Connect the housings to the connectors on the main frame The contacts for J2 for DC input are 2 pieces and for J3 motor output are 4 pieces When inserting keep pushing J2 J3 housings into the connectors until it is locked Also check if the contacts are not displaced from ...

Page 24: ...s for leads of the motor in parentheses indicate motor of the ORIENTAL MOTOR Co Ltd Use a cable of 5m or less for the motor cable ６ ４ Inputting Power Breakage of the machine or injury is apprehended due to unexpected behavior of the motor Maintain the state where emergency stop is enabled at any time 1 Input the DC power supply DC 24V in the cable that connected to No 1 and No 2 terminals of J2 Mo...

Page 25: ...performed Check Remarks Check Points STEP SEL SA SB SC Setting of STEP ANGLE SELECT switch Setting of STEP TABLE switch S T SEL 5S 2S Setting of PULSE INPUT TYPE SELECT switch Setting of HOLD SWITCHING TIME SELECT switch DHT SEL SPI SEL 1P 2P Setting of HOLD CURRENT SELECT switch HOLD I SEL H1 H2 DRIVE I SEL switch No Setting of DRIVE CURRENT SELECT switch Sub adjustment switch Connection of J3 Co...

Page 26: ...fuse Do not disassemble repair or modify 1 As for maintenance inspections the engineer of the specialty shall do it 2 We recommend that the following check ups should be performed periodically Checking for any loosened contact on the connectors Checking for any flaw and crack on the cabling 3 In case of failure return the driver to us and have it repaired 26 ...

Page 27: ...re Motor failure 4 The motor steps out Starting pulse speed Starting pulse signal speed during acceleration is too high Acceleration time Acceleration time is too short 5 The motor generates Setting of the DRIVE CURRENT DRIVE CURRENT is higher than excessive heat SELECT switch the setting for the applicable motor Value of the HOLD CURRENT The setting for HOLD CURRENT SELECT switch is too high 1 Sh...

Page 28: ...thin the range set out in the specifications Where there is no explosive corrosive or inflammable gas Where it can be protected from dust salt or iron powder Where the product main frame is not exposed to direct vibration or shock Where it is not exposed to splashes of water oil or chemicals 2 Do not allow standing or placing anything heavy on the product ９ ２ Disposal 1 Dispose of the product as i...

Page 29: ...lection DHT SEL PULSE INPUT TYPE selection SPI SEL Indoor Exposure to direct sun is not allowed Without any explosive corrosive or inflammable gas oil mist or dust 1 Input voltage range is DC 24V 10 2 Use a power supply that provides sufficient input current Up to 1000 m above sea level No freezing allowed No condensation allowed No freezing allowed 0 40 80 RH or less 10 55 80 RH or less No conden...

Page 30: ...ADB 2F30BA Instructions Manual １０ ２ I O Signal 1 Example Circuit Connection 30 ...

Page 31: ...n at the rising edge t4 greatly varies according to the inertial moment including that of the motor Automatic switching for DRIVE HOLD DRIVE HOLD HOLD t1 t1 16ms HOLD SWITCHING TIME SELECT switch ON t1 150ms HOLD SWITCHING TIME SELECT switch OFF Inputting drive pulse causes the current output to the motor to change from HOLD CURRENT to DRIVE CURRENT which returns to HOLD CURRENT in about t1 DRIVE ...

Page 32: ...ff with the photo coupler ON At this time motor torque changes to detent torque When this signal is input motor torque may be lost resulting in failure to retain the load transported In particular this risk is high with the vertical drive such as the Z axis Timing chart M F t1 t2 t1 300ms t1 Time required for the motor to be enabled t2 5ms t2 Time required for the motor output current to be shut o...

Page 33: ...ic angle of 1 8 P O output time 1 1 STEP once in 4 pulses 1 2 5 STEP once in 10 pulses 1 2 STEP once in 8 pulses 1 5 STEP once in 20 pulses 1 4 STEP once in 16 pulses 1 10 STEP once in 40 pulses 1 8 STEP once in 32 pulses 1 20 STEP once in 80 pulses 1 16 STEP once in 64 pulses 1 25 STEP once in 100 pulses 1 32 STEP once in 128 pulses 1 50 STEP once in 200 pulses 1 64 STEP once in 256 pulses 1 100 ...

Page 34: ... without fail In case of internal temperature of the driver reaches approx 70 or more the signal is output photo coupler ON and O H A LED comes on At this time the motor output current is not blocked When this signal is output stop operation and check if there is any abnormality occurring with the motor and the driver Provide mechanical cooling for example if this signal is output while no abnorma...

Page 35: ...ADB 2F30BA Instructions Manual １０ ３ Dimensions Unit ｍｍ 35 ...

Page 36: ...43DA B PK244DA B PK245DA B 56 4 PK264D14A B mm PK266D14A B PK268D14A B Both axis Torque Data Fig No Fig 1 1 8 1 0 8 Fig 2 SANYO DENKI CO LTD 1 8 1 0 8 Basic Angle Current A phase Setting DRIVE I SEL switch No 1 0 8 Fig 3 1 8 1 0 8 Fig 4 1 8 1 8 1 0 8 Fig 5 1 8 1 0 8 Fig 6 Fig 9 1 8 1 8 1 0 8 Fig 7 Fig 10 ORIENTAL MOTOR Co Ltd Torque Data Fig No 1 8 1 0 8 Fig 8 1 8 1 0 8 Basic Angle Current A phase...

Page 37: ...y Hz are converted as follows 360 Step angle 2 The Maximum Starting Pulse Rate is represented as fs by the value at zero inertial load 3 Upon operation provide adequate allowance for torque 4 The stepping motor may attain high temperature depending on the operational conditions Use the stepping motor according to the Instructions Manual produced by motormakers Motor rotation s １ Drive pulse input ...

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Page 42: ... secondary sides 2 EMC directive This product declares the CE marking based on the EMC Directive by oneself Applicable Standards EN61000 6 4 EN61000 6 2 This product conducted EMC measurement with the system configuration for EMC EMC characteristic may vary depending on the configuration of the equipment that contains the driver or stepping motor Be sure to conduct EMC measurement with the product...

Page 43: ...ADB 2F30BA Instructions Manual The main parts which revised by this manual R1 Deletion of the directive number Parts Content P42 43 ...

Page 44: ...and Service TEL 042 664 5384 FAX 042 666 2031 URL http www melec inc com Melec Inc Control equipment marketing department 516 10 Higashiasakawa cho Hachioji shi Tokyo 193 0834 Japan This Operating Manual is subject to change without prior notice for the purpose of product improvement C1610 ...