Melec GD-5610v1, Instruction Manual

Page 1: ...Stepping Motor Driver GD 5610v1 Instructions Manual For designers use MN0382 1 Please ensure to read and understand this Instructions Manual before using the product Please keep this Instructions Manual at hand ...

Page 2: ...otor Driver GD 5610v1 with emphasis on the specifications assuming that our readers are engaged in designing of control devices incorporating stepping motors Please ensure to read and understand this Instructions Manual before using the product Please keep this Instructions Manual at hand so that it is always available for reference 2 ...

Page 3: ...ances in advance Consequently this instructions manual describes all the hazardous and dangerous circumstances and situations which can be foreseen and anticipated as well as necessary precautions All the above descriptions are being titled by the following symbol marks and signal words namely Represents warnings ignorance of which can cause accidents involving fatal or serious physical injuries o...

Page 4: ...Setting 4 1 Setting STEP ANGLE SELECT switch 15 4 2 Setting HOLD CURRENT SELECT switch 16 4 3 Setting DRIVE CURRENT SELECT switch 17 4 4 Setting HOLD SWITCHING TIME SELECT switch 18 4 5 Setting ROTATE CHARACTERISTIC SELECT switch 18 4 6 Setting PULSE INPUT TYPE SELECT switch 19 4 7 Setting MOTOR SELECT switch 19 ５ Installation 5 1 Conditions for Installation 20 5 2 Mounting Method 21 ６ Connection ...

Page 5: ...2 10 2 Conforming to Europe standards and UL standards 33 10 3 I O Signal 1 Example Circuit Connection 34 2 Drive pulse input CW CCW 35 3 Motor excitation stop input M F 36 4 Phase signal output P O 37 5 Overheat alarm signal output and overheat alarm LED O H A 38 6 Step angle switch input C S 39 10 4 Dimensions 40 10 5 Applicable Motors 41 10 6 Torque Characteristics 42 The main parts which revis...

Page 6: ...form connections or inspections when the power is on Doing so may cause electric shock injury or fire 5 Only qualified personnel are allowed to transport move install the product perform connections or inspections Failure to do so may cause electric shock injury or fire 6 Do not touch the driver during operation or immediately after stopping Doing so may cause burn on the skin due to overheating o...

Page 7: ...al switches Failure to do so may cause electric shock Do not touch the driver during operation or immediately after stopping Doing so may cause burn on the skin due to overheating of the driver When connecting the AC Input Motor Output Terminal Block J2 J3 Turn the main power OFF Failure to do so may cause electric shock Securely ground the protective earth Failure to do so may cause electric shoc...

Page 8: ...skin due to overheating of the motor Do not select a high value beyond the required When setting up the DRIVE CURRENT SELECT switch Erroneous setting may cause burn on the skin due to overheating of the motor Ensure correct setting When setting up the PULSE INPUT TYPE SELECT switch Erroneous setting may cause breakage of the machine or injury due to unexpected rotation of the moter Ensure correct ...

Page 9: ... Do not contact with a wet hand Doing so may cause electric shock indicate terminals on which power voltage is applied Do not touch such terminals while inputting power and while POWER LED is on Doing so may cause electric shock Unexpected behavior of the motor may cause breakage of the machine or injury Maintain the state where emergency stop is enabled at any time When the overheat alarm O H A s...

Page 10: ...ance and checking Failure to do so may cause electric shock Do not contact with a wet hand Doing so may cause electric shock indicate terminals on which power voltage is applied Do not touch such terminals while inputting power and while POWER LED is on Doing so may cause electric shock Do not replace fuse Do not disassemble repair or modify Doing so may cause electric shock injury or fire WARNING...

Page 11: ...oduct Configuration The product consists of the main frame and the accessories GD 5610v1 One unit Complete with terminal block covers Housing for J1 51103 1200 Molex One unit accessory Contact for J1 50351 8100 Molex 14 contacts accessories 2 for spares ２ ３ Appearance 2 1 J3 5 4 3 RED GRY VIO BLU BLK YLW WHT ORN GRN BRN GRN BLK BLU RED ORN ０ 8 4 ０ 8 4 ０ 8 4 MOT OR Model Name Signal I O Connector O...

Page 12: ... or more 1 Motor excitation stop signal input terminal Step angle switch signal input terminal Phase signal output terminal Overheat alarm signal output terminal CW drive pulse signal input terminal Switches the step angle by 1 20 division Outputs the signal when the motor excitation state is the excitation home position CW CCW CCW M F M F C S C S 2 3 4 5 6 7 8 9 10 11 12 P O O H A CCW drive pulse...

Page 13: ... A LED RED comes on when internal temperature of the driver has reached approx 80 or more Motor output terminal J2 4 J3 3 2 1 5 GRN BRN WHT ORN BLK YLW RED GRY VIO BLU 3 2 1 100 115V Outputs current to drive the motor AC input terminal Power input terminal The power supply is connected Protective earth terminal Protects against electric shock as connected to the protective earth terminal of the eq...

Page 14: ...h OFF MOTOR SELECT switch Selects the applicable motor STEP ANGLE SELECT switch Selects a step angle No 1 Selects HOLD CURRENT No 6 No D HOLD CURRENT SELECT switch DRIVE CURRENT SELECT switch Selects DRIVE CURRENT OP5 Extend functions switch DRIVE CURRENT SELECT switch DRIVE DRIVE 4 0 C 8 HOLD STEP HOLD CURRENT SELECT switch HOLD STEP ANGLE SELECT switch STEP POWER OHA POWER LED GREEN OHA LED RED ...

Page 15: ...itch No to the step angle required Relationship between the STEP switch No and the step angle Factory Setting Driving with two types of step angles are provided by combining the STEP SEL switch setting and the C S signal 1 80 0 009 1 160 0 0045 E F 1 16 0 045 A B C D 1 8 0 09 Step angle 0 72 motor 0 72 0 36 1 100 0 18 0 072 8 9 1 Divisions 1 1 1 2 1 4 1 10 1 20 1 40 5 1 800 1 200 1 400 6 7 Switch ...

Page 16: ...VE CURRENT required Ratio of HOLD CURRENT HOLD CURRENT DRIVE CURRENT Factory Setting HOLD CURRENT changes relative to DRIVE CURRENT setting The ratio of HOLD CURRENT set the switch No to No F 100 represents the same as the setting for DRIVE CURRENT The greater the ratio of HOLD CURRENT grows the more heat the motor generates when is on holding state E 90 Ｆ 100 C 70 D 80 A 60 B 65 25 6 7 4 3 8 9 50...

Page 17: ...ct setting DRIVE CURRENT is set up with the DRIVE switch 1 Set the DRIVE switch No to the setting specified in the table 10 5 Applicable Motors Relationship between the DRIVE switch and DRIVE CURRENT Factory Setting 4 E 8 9 A B 2 9 3 0 DRIVE CURRENT A phase 1 4 1 5 1 6 1 7 DRIVE Switch No 0 1 2 3 F D 1 8 2 0 2 1 2 2 2 3 2 4 2 5 2 6 C 5 6 7 2 7 2 8 CAUTION 17 ...

Page 18: ...ITCHING TIME SELECT switch DRIVE HOLD CURRENT automatic switching time is set up with the DHT switch 1 Set the DHT switch ４ ５ Setting ROTATE CHARACTERISTIC SELECT switch Please use it with OFF Factory Setting Hold Switching Time DHT 1s 150ms ON OFF 18 ...

Page 19: ...se that 1 pulse input method is selected the CCW terminal becomes direction signal input designating the direction of the motor rotation Drive pulse set to the CW terminal CW CW The input timing is same with 2 pulse input method and 1 pulse input method As for input timing refer to 10 3 2 Drive pulse input CW CCW ４ ７ Setting MOTOR SELECT switch Erroneous setting may cause burn on the skin due to o...

Page 20: ...se be installed to a distance of at least 15mm from the heating element Please contact us if you are not installed to a distance of at least 15mm from the heating element 3 Considering heat release control the ambient temperature around the driver within the specified value Take measures against accumulation of heat such as allowing generous space ようにする around the driver or installing a fan so tha...

Page 21: ...Temporarily fix the product at the round hole 2 Fix the product at the three cutouts 3 Fasten the screw in the round hole Mounting example 2 1 J3 5 4 3 RED GRY VIO BLU BLK YLW WHT ORN GRN BRN GRN BLK BLU RED ORN ０ 8 4 ０ 8 4 ０ 8 4 MOTOR Fixing with a screw Fixing with a screw Fixing with a screw Fixing with a screw M4 screw M4 spring washer M4 flat washer 21 ...

Page 22: ...if it generates significant noise Example configuration The metallic enclosure and shielded wires and ferrite core work to shield noise CWP J1 CW 1 R GND User controller CCWP COM COM R GND 2 3 4 5 6 7 8 9 10 11 12 C S O H A P O M F CCWP CWP CW CCW CCW M F M F C S J3 P O O H A C S J2 1 2 3 5 3 4 1 2 Protective earth terminal for the equipment PE O 75mm2 or more Motor Single phase 100 115V N L Twist...

Page 23: ...inserting keep pushing J1 housing into the connector until it is locked Also check if the contacts are not displaced from the housing In wiring isolate the J1 signal lines from equipment that may be さい a source of noise the power line and the motor line Surface on which the contacts are inserted Housing for J1 GD 5610v1 Use a signal cable of AWG26 0 15mm2 or more in diameter 12 11 10 9 8 7 6 5 4 3...

Page 24: ...c shock or fire Erroneous connection may result in breakage of the motor or the driver Correctly connect the motor wiring The following items are required Crimping terminal 8 1 TMEV1 25 3 Nichifu or the equivalent Manually operated crimping tool for AWG22 16 One unit NH 11 Nichifu or the equivalent 1 Turn power of the equipment OFF 2 Crimp the crimping terminals to the cable used for wiring 3 Remo...

Page 25: ...s Use a protective earth cable of AWG14 2mm2 or more in diameter Crimping terminal TMEV2 3S Nichifu or the equivalent 1 Manually operated crimping tool NH 12 Nichifu or the equivalent One unit J2 Wiring Connection Crimping Crimping terminal 1 2 3 N L NEUTRAL LIVE Single phase 100 115V Protective earth terminal for the equipment PE 100 115V Protective earth terminal Protective earth terminal AC inp...

Page 26: ... 5m contact our office Motor output terminal J3 MOTOR Wiring Connection Crimping Crimping terminal Motor Green Brown Leads of the motor 1 2 3 4 5 GRN BRN WHT ORN BLK YLW RED GRY VIO BLU BLU RED ORN GRN BLK White Orange Black Yellow Red Gray Violet Blue J3 MOTOR Motor Red Orange Green Black Blue 1 2 3 4 5 GRN BRN WHT ORN BLK YLW RED GRY VIO BLU BLU RED ORN GRN BLK Wiring Connection Crimping Crimpin...

Page 27: ...Do not touch such terminals while inputting power and while POWER LED is on Doing so may cause electric shock Unexpected behavior of the motor may cause breakage of the machine or injury Maintain the state where emergency stop is enabled at any time 1 Input power single phase 100 115V into the cable connected to No 2 and No 3 terminals of J2 WARNING WARNING CAUTION 27 ...

Page 28: ...TATE CHARACTERISTIC SELECT switch OFF ON AC input terminal L N Switch No Terminal block cover Motor output terminal Terminal block cover Setting of HOLD CURRENT SELECT switch Connection of J3 Connection of J2 Setting of PULSE INPUT TYPE SELECT switch OFF ON Connection of J1 Remarks Check Check Points Switch No Setting of STEP ANGLE SELECT switch Setting of HOLD SWITCHING TIME SELECT switch Setting...

Page 29: ...ing power and while POWER LED is on Doing so may cause electric shock Do not replace fuse Do not disassemble repair or modify Doing so may cause electric shock injury or fire 1 As for a maintenance inspection the engineer of the specialty shall do it 2 We recommend that the following check ups should be performed periodically Checking for any loosened screws on the terminal block and contacts on t...

Page 30: ...l Setting of the MOTOR SELECT Wrong setting for the motor switch selection Setting of the Extend functions switch Driver failure Motor failure 4 The motor steps out Starting pulse speed Starting pulse signal speed is during acceleration too high Acceleration time Acceleration time is too short 5 The motor generates Setting of the DRIVE CURRENT DRIVE CURRENT is higher than excessive heat SELECT swi...

Page 31: ...d to direct sunshine Area that ambient temperature and humidity are controlled within the range set out in the specifications Area protected from dust salt or iron particles Area not subject to direct vibration or shock Area not subject to splashing water oil or chemicals 2 Do not allow standing or placing anything heavy on the product ９ ２ Disposal 1 Dispose of the product as industrial waste 31 ...

Page 32: ...n OP1 OP2 Indoor Exposure to direct sunshine is not allowed Without any explosive corrosive or inflammable gas oil mist or dust At ordinary temperature and humidity 1 Input voltage range is single phase 100 115V 10 2 Power demand varies with rotation speed a load etc 3 Including screws and terminal blocks AC terminal signal terminal Insulated Withstanding Voltage 1500VAC for one minute 500VDC 100M...

Page 33: ...s 2 Protective type IP10 1 Warning for UL standards This product has no provision for motor over temperature protection Motor over temperature protection is required in the end use product 2 EMC standards EN 61800 3 EMC directive This product conducted EMC measurement with the system configuration for EMC EMC characteristic may vary depending on the configuration of the equipment that contains the...

Page 34: ...g SELV 60Vdc power supply circuit is necessary Example connection of the user controller CW 5 CWP CW 6 3 12 11 4 1 2 9 10 CWP CCW CCWP CCW CCWP 24V M F COM M F M F C S C S COM C S R GND 7 8 Vo R P O P O R GND R O H A O H A Vo J1 GND GND 26LS31 Y Z 26LS31 Y Z 300Ω 300Ω 1 3kΩ 1 3kΩ Photo coupler 24V Photo coupler Photo coupler Photo coupler Photo coupler Photo coupler Photo coupler Photo coupler P O...

Page 35: ... the motor is driven at the rising edge t4 greatly varies according to the inertial moment including that of the motor Automatic switching for DRIVE HOLD DRIVE HOLD HOLD t1 t1 150ms HOLD SWITCHING TIME SELECT switch OFF t1 1s HOLD SWITCHING TIME SELECT switch ON Inputting drive pulse causes the current output to the motor to change from HOLD CURRENT to DRIVE CURRENT which returns to HOLD CURRENT i...

Page 36: ...hut off with the photo coupler ON At this time motor torque changes to detent torque When this signal is input motor torque may be lost resulting in failure to retain the load transported In particular this risk is high with the vertical drive such as the Z axis Timing chart Supply power M F t1 t2 t1 1 5s t1 Time required for the motor to be enabled t2 20ms t2 Time required for the motor output cu...

Page 37: ...ing chart P O output timing for 1 1 STEP CWP CCWP P O 7 2 For a motor with the basic angle of 0 72 P O output time 1 1 STEP once in 10 pulses 1 8 STEP once in 80 pulses 1 2 STEP once in 20 pulses 1 16 STEP once in 160 pulses 1 4 STEP once in 40 pulses 1 80 STEP once in 800 pulses 1 10 STEP once in 100 pulses 1 160 STEP once in 1600 pulses 1 20 STEP once in 200 pulses 1 40 STEP once in 400 pulses 1...

Page 38: ...ature of the driver reaches approx 80 or more this signal is output photo coupler ON and O H A LED comes on At this time the motor output current is not blocked When this signal is output stop operation and check if there is any abnormality occurring with the motor and the driver Perform the cooling measure of the mounting plate is enlarged or compulsion air cooling for example if this signal is o...

Page 39: ...al Timing chart Number of divisions 1 20divisions Number of divisions of STEP SEL switch of STEP SEL switch ON OFF C S t1 30ms t2 1ms Switching the step angle by the C S signal requires time t1 and t2 before and after inputting drive pulse STEP ANGLE SELECT switch and C S signal When the C S signal is input 1 20 0 036 F 1 160 0 0045 D 1 16 0 045 E 1 80 0 009 B C 1 8 0 09 t2 A 3 4 0 1 1 Step angle ...

Page 40: ... ORN GRN BRN GRN BLK BLU RED ORN ０ C 8 4 ０ C 8 4 ０ C 8 4 GD 5610V1 POWER OHA DHT ON OP1 RC SPI OP3 DRIVE HOLD STEP J3 J2 3 4 5 2 1 MOTOR 1 2 3 L N 115V 100V SN2772 OP4 OP5 J1 12 1 OP2 37 20 53 59 16 5 3 3 16 5 160 5 5 4 5 16 20 149 5 170 142 7 62 14 14 135 14 5 S N277 3 GD 5610 V1 R 59 R2 25 40 ...

Page 41: ...03 9251 Both axis When use a non applicable motor contact our office Fig 8 Fig 9 Fig 10 Fig 11 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Torque Data Fig No Torque Data Fig No Fig 1 Basic Angle Current A phase DRIVE switch 0 72 2 8 D ON ON Basic Angle Current A phase DRIVE switch OP1 switch Fig 2 OP2 switch ORIENTAL MOTOR CO LTD 60mm 0 72 9 2 4 56 4mm 0 72 2 8 D ON OFF OFF ON ON ON OP2 switch OP1 switch ON ON ...

Page 42: ...ws 360 Step angle Maximum value of the rotation speed is 100s 1 at 0 72 motor 2 The Maximum Starting Pulse Rate is represented as fs by the value at zero inertial load 3 Upon operation provide adequate allowance for torque 4 The stepping motor may attain high temperature depending on the operational conditions Use the stepping motor according to the Instructions Manual produced by motormakers Driv...

Page 43: ...00V GD 5610v1 PKP569FN24A B 2 2 4A PHASE HOLD 40 0 97 N m PULLOUT TORQUE DRIVER INPUT CURRENT Fig 3 fs MOTOR ROTATION SPEED r min 0 6 6 60 600 6000 0 2 4 6 8 10 0 0 0 2 0 4 0 6 0 8 1 0 0 01 0 1 1 10 100 MOTOR ROTATION SPEED s 1 DRIVER INPUT CURRENT A TORQUE N m DRIVE No D OP1 OP2 ON ON AC100V GD 5610v1 PKP566N28A B 2 2 8A PHASE HOLD 40 0 35 N m PULLOUT TORQUE DRIVER INPUT CURRENT Fig 4 fs MOTOR RO...

Page 44: ... 4 6 8 10 0 0 0 2 0 4 0 6 0 8 1 0 0 01 0 1 1 10 100 MOTOR ROTATION SPEED s 1 DRIVER INPUT CURRENT A TORQUE N m DRIVE No D OP1 OP2 ON ON AC100V GD 5610v1 SF5601 9251 2 8A PHASE HOLD 40 0 27 N m PULLOUT TORQUE DRIVER INPUT CURRENT Fig 9 fs MOTOR ROTATION SPEED r min 0 6 6 60 600 6000 0 2 4 6 8 10 0 0 0 4 0 8 1 2 1 6 2 0 0 01 0 1 1 10 100 MOTOR ROTATION SPEED s 1 DRIVER INPUT CURRENT A TORQUE N m DRI...

Page 45: ...GD 5610v1 Instructions Manual The main parts which revised by this manual R1 Correction of errors Operating current range 9mA 27mA 5 14mA VF 1 6V 1 5V Parts Content P35 45 ...

Page 46: ...and Service TEL 042 664 5384 FAX 042 666 2031 URL http www melec inc com Melec Inc Control equipment marketing department 516 10 Higashiasakawa cho Hachioji shi Tokyo 193 0834 Japan This Operating Manual is subject to change without prior notice for the purpose of product improvement C1812 ...