Mercedes-Benz E55AMG, Service Manual

Page 1: ...Service Booklet ...

Page 2: ...VE REPAIR ESTAB LISHMENT OR INDIVIDUAL USING CERTIFIED PARTS THE USE OF DEFECTIVE OR NON EQUIVALENT PARTS MAY RESULT IN YOUR EMISSION PERFORMANCE WARRANTY CLAIM BEING DENIED WE STRONGLY RECOMMEND HOWEVER TO HAVE YOUR VEHICLE SERVICED BY YOUR AUTHORIZED MERCEDES BENZ CENTER WHO IS FULLY EQUIPPED TO PROVIDE THIS SERVICE ...

Page 3: ...1 Model Vehicle Identification No Date of registration Paint No License Plate No License Plate No License Plate No License Plate No ...

Page 4: ...2 Notes ...

Page 5: ...enance 9 Emission Control System Caution 10 System Records Pre delivery Inspection Confirmation 12 Service Records 13 Required Vehicle Service Work 23 A Service 24 B Service 26 Additional Work to be Performed together with the 30 Respective Service ...

Page 6: ... The vehicle comes equipped with the Flexible Service System FFS which is explained in detail in the Operator s Manual The next service is indicated in the instrument cluster According to the vehicle past performance your Mercedes Benz Center will recommend the service work necessary meaning that your vehicle will be maintained according to your driving style We continuously strive to improve our ...

Page 7: ...tely 12 000 miles and the A and B services alternate Exception A B service is followed by another B service if the FSS calculates an oil change interval of 14 000 miles or more Service work not mileage dependent is listed in section Additional Work to be Performed A detail listing of service jobs is contained in this booklet following the service records ...

Page 8: ...placed at the scheduled service Under severe dust conditions or with the Automatic Climate Control frequently operating in the air recircula tion mode the dust filter should be replaced correspond ingly sooner The performance of all scheduled service work is required to maintain your vehicle in good operating condition and is essential to keep your warrantly valid While we do not insist that such ...

Page 9: ...ne Checks In addition to the services we recommend that you check the following items regularly and prior to any long trip Engine oil level at regular intervals such as every fuel stop Coolant level Fluid level of brake system If brake fluid has to be added see an authorized Mercedes Benz Center to determine the cause e g leaks or worn brake pads Windshield washing system add washer fluid mixed wi...

Page 10: ...ch A or B service your Mercedes Benz Center will reset the FSS counter Note The FSS counter is not reset at time of oil change only Service work does not include repair jobs For information concerning warranty see your Service and Warranty Information Booklet Your authorized Mercedes Benz Center will gladly furnish additional information on the maintenance of your vehicle We extend our best wishes...

Page 11: ...sary for all components of the vehicle which affect exhaust emission composition The vehicle owner is responsible for the regular mainte nance of the emission control system as well as the use of premium unleaded gasoline with an anti knock index of at least 91 displayed on the pump in all models Refer to your Service and Warranty Information booklet and Operator s Manual for additional informatio...

Page 12: ...layed on the pump Damage to the engine could occur if premium unleaded fuel is not used Refer to the Operator s Manual for special precautions b Leaded gasoline should not be used under any circumstances Damage to the emission control components will result c The specified engine maintenance jobs have to be performed completely and at the required intervals Correct ignition timing and properly fun...

Page 13: ...regular engine running conditions should be corrected immediately at a qualified service station Such irregular running conditions can influence the proper function of the emission control system CHECK ENGINE indicator lamp in the instrument cluster If the lamp comes on when the engine is running it indicates a malfunction of the engine management system or emission control system We recommend tha...

Page 14: ...12 Pre delivery Inspection Confirmation Carried out in compliance with manufacturer s instructions Date Rubber stamp Signature ...

Page 15: ...______ miles or days remaining _______________ Oil brand viscosity MB Center rubber stamp Signature Date ___________________________ Odometer ______________________ Oil change o Type of service A B o Replaced Yes No Brake fluid o Coolant o Spark plugs o Air filter o Fuel filter o Activated charcoal filter o Flexible Service System Repair order no _______________ Distance remaining ________ miles o...

Page 16: ...______ miles or days remaining _______________ Oil brand viscosity MB Center rubber stamp Signature Date ___________________________ Odometer ______________________ Oil change o Type of service A B o Replaced Yes No Brake fluid o Coolant o Spark plugs o Air filter o Fuel filter o Activated charcoal filter o Flexible Service System Repair order no _______________ Distance remaining ________ miles o...

Page 17: ...______ miles or days remaining _______________ Oil brand viscosity MB Center rubber stamp Signature Date ___________________________ Odometer ______________________ Oil change o Type of service A B o Replaced Yes No Brake fluid o Coolant o Spark plugs o Air filter o Fuel filter o Activated charcoal filter o Flexible Service System Repair order no _______________ Distance remaining ________ miles o...

Page 18: ...______ miles or days remaining _______________ Oil brand viscosity MB Center rubber stamp Signature Date ___________________________ Odometer ______________________ Oil change o Type of service A B o Replaced Yes No Brake fluid o Coolant o Spark plugs o Air filter o Fuel filter o Activated charcoal filter o Flexible Service System Repair order no _______________ Distance remaining ________ miles o...

Page 19: ...______ miles or days remaining _______________ Oil brand viscosity MB Center rubber stamp Signature Date ___________________________ Odometer ______________________ Oil change o Type of service A B o Replaced Yes No Brake fluid o Coolant o Spark plugs o Air filter o Fuel filter o Activated charcoal filter o Flexible Service System Repair order no _______________ Distance remaining ________ miles o...

Page 20: ...______ miles or days remaining _______________ Oil brand viscosity MB Center rubber stamp Signature Date ___________________________ Odometer ______________________ Oil change o Type of service A B o Replaced Yes No Brake fluid o Coolant o Spark plugs o Air filter o Fuel filter o Activated charcoal filter o Flexible Service System Repair order no _______________ Distance remaining ________ miles o...

Page 21: ...______ miles or days remaining _______________ Oil brand viscosity MB Center rubber stamp Signature Date ___________________________ Odometer ______________________ Oil change o Type of service A B o Replaced Yes No Brake fluid o Coolant o Spark plugs o Air filter o Fuel filter o Activated charcoal filter o Flexible Service System Repair order no _______________ Distance remaining ________ miles o...

Page 22: ...______ miles or days remaining _______________ Oil brand viscosity MB Center rubber stamp Signature Date ___________________________ Odometer ______________________ Oil change o Type of service A B o Replaced Yes No Brake fluid o Coolant o Spark plugs o Air filter o Fuel filter o Activated charcoal filter o Flexible Service System Repair order no _______________ Distance remaining ________ miles o...

Page 23: ...______ miles or days remaining _______________ Oil brand viscosity MB Center rubber stamp Signature Date ___________________________ Odometer ______________________ Oil change o Type of service A B o Replaced Yes No Brake fluid o Coolant o Spark plugs o Air filter o Fuel filter o Activated charcoal filter o Flexible Service System Repair order no _______________ Distance remaining ________ miles o...

Page 24: ... stamp Signature Date ___________________________ Odometer ______________________ Oil change o Type of service A B o Replaced Yes No Brake fluid o Coolant o Spark plugs o Air filter o Fuel filter o Activated charcoal filter o Flexible Service System Repair order no _______________ Distance remaining ________ miles or days remaining _______________ Oil brand viscosity MB Center rubber stamp Signatu...

Page 25: ...ce A Service B Service Notes For description of emission system maintenance jobs see page 34 The four digit numbers next to the maintenance jobs are reference numbers of the detailed maintenance job descriptions listed in the MB Maintenance Manual used by MB technicians ...

Page 26: ...ld headlamp 8252 wiper and washer systems Check seat belts for damage 9150 Reset FSS counter Heating and ventilation Replace dust filter 8381 Models 170 202 208 210 Wheels brakes Inspect tires and record tread depth 4051 Correct tire pressure Check brake pad thickness 4251 Check condition of brake discs 4251 ...

Page 27: ...evel If there is a loss of fluid determine cause and perform repair with separate work order Engine coolant antifreeze protection 2010 Brake system 4210 Windshield headlamp washing system 8210 Lubricating engine hood 8821 Trunk Check and correct tire pressure spare Except Model 170 ...

Page 28: ...g and indicator lamps horn Headlamps and exterior lamps Windshield headlamp 8252 wiper and washer systems Check seat belts for damage 9150 Reset FSS counter Heating and ventilation Replace dust filter 8381 Models 170 202 208 215 210 Check and correct fluid level Battery Model 210 ...

Page 29: ...re pressure Check brake pad thickness 4251 Check condition of brake discs 4251 Underside of Car If there is a loss of fluid determine cause and perform repair with separate work order Inspect condition of components 0053 lines and hoses for chafe marks leaks missing parts and proper routing Check front axle ball joints 3353 Check steering play 4650 ...

Page 30: ...uting Engine oil and filter change 0101 Check and correct fluid level If there is a loss of fluid determine cause and perform repair with separate work order Engine coolant antifreeze protection 2010 Level control ADS 3211 Active Body Control 3213 Model 129 without activated Brake system 4210 Power steering 4611 Battery Model 170 Climate control refrigerant Model 170 8312 Windshield headlamp washi...

Page 31: ...ure be performed to maintain peak performance although it is not required to maintain your emission warranty and will not affect Mercedes Benz s recall liability Body Check condition of headlamp wiper blades 8252 Replace windshield wiper insert s 8280 Windshield washing system 8210 Trunk Check and correct fluid level Battery Models 129 202 208 Correct tire pressure Except Model 170 Soft top hardto...

Page 32: ...g brake Adjust 4261 Model 129 At approximately every 30 000 miles or 4 years Underside of Car Inspect parking brake cables 4256 Model 129 Observe tightening torque Retighten steering gear bolts 4671 Except Model 210 21 220 At approximately every 50 000 miles Underside of Car Inspect drive shaft flex disks 4152 ...

Page 33: ...ine compartment Air filter Replace element At approximately every 60 000 miles or 5 years Interior Replace activated charcoal filter 8382 Model 210 Mercedes Benz urges that this procedure be performed to maintain peak performance although it is not required to maintain your emission warranty and will not affect Mercedes Benz s recall liability ...

Page 34: ...be replaced according to schedule on page 33 Every 3 years Replace coolant 2080 Water anticorrosion antifreeze mixture Slidingroof Clean and lightly grease rails 7730 At approximately every 60 000 miles 4 years Check condition of fuel filler nozzle seal in 4751 filler neck replace if damaged Models 129 170 210 215 220 Additional Work to be Performed together with the Respective Service Required Se...

Page 35: ...el C230K SLK230 S430 CL500 S500 SL600 C280 CLK320 E320 Replace spark plugs 1580 Engine 111 ML 113 120 112 113 At approximately every 30000 miles or 4 years At approximately every 60000 miles or 5 years At approximately every 100000 miles or 5 years 33 ...

Page 36: ...e these engine components Some maintenance jobs are actually only tests They are important however because they allow early detection of discrepancies which can later lead to increased exhaust emissions It is generally less expensive to have such items adjusted immediately rather than allowing them to contribute to costly repairs The maintenance intervals have been determined so that the vehicle u...

Page 37: ...ce air filter element approximately every 60 000 miles or 4 years Clean air filter cover and housing 1351 Check engine Poly V belt condition The Poly V belt is subject to wear and aging It must be checked for cracks and wear Replace Poly V belt if necessary 1580 Replace sparks plugs Sparks plugs are subject to electrode erosion and must be replaced according to schedule on page 33 Mercedes Benz ur...

Page 38: ...36 All rights reserved Reproduction or translation in whole or in part is not permitted without authorization from the publisher Printed in Germany VSE I 11 99 25 K ...

Page 39: ...Part No 220 584 28 93 Order No P 6515 8075 13 USA Edition D 2000 ...