Mercedes-Benz viano 639 series, Introduction Into Service Manual

Page 1: ...Introduction of the New Vito Viano Model Series 639 with Code XZ1 Introduction into Service Manual This printout will not be recorded by the update service Status 07 2010 ...

Page 2: ...hnical Information and Workshop Equipment GSP OI D 70546 Stuttgart Introduction of the New Vito Viano Model Series 639 with Code XZ1 Introduction into Service Manual This printout will not be recorded by the update service Status 07 2010 ...

Page 3: ...ur Internet Portal Link http open aftersales mercedes benz com Questions and suggestions If you have any questions or suggestions concerning this product please write to us Email customer support daimler com Fax 49 0 18 05 0 10 79 78 or alternatively Address Daimler AG GSP OIS HPC R822 W002 D 70546 Stuttgart 2010 by Daimler AG This document including all its parts is protected by copyright Any fur...

Page 4: ...tsystem Overall vehicle Exterior 8 Technical data 11 Interior 12 Transmission ECO Gear TSG 360 20 Chassis New chassis 22 ECO power steering pump 23 Audio and communications New Telematics Generation 2 5 24 List of abbreviations 29 Index 30 This printout will not be recorded by the update service Status 07 2010 ...

Page 5: ... This printout will not be recorded by the update service Status 07 2010 ...

Page 6: ... Information System WIS and via Xentry Diagnostics WIS is updated continuously Therefore the informa tion available there reflects the latest technical status of our vehicles The Introduction into Service manual presents initial information relating to the new Vito Viano and as such is not stored in WIS The contents of this brochure are not updated No provision is made for supplements We will publ...

Page 7: ...s New control concept for the rear air conditioning system Introduction of the New Telematics Generation 2 5 Bi xenon and reflector type headlamps with integrated daytime running lights Reversing camera in combination with COMAND Intelligent battery sensor More sensors for PARKTRONIC Coming in 09 2011 New alternator management Basic equipment The following equipment and appointments add signif ica...

Page 8: ...f them These Introduction into Service Manuals are available in electronic form in SDmedia on the Star Diagnosis CD Engine Model Introduction into Service Manual OM 651 Model 204 See Introduction into Service Manual New Generation of 4 Cylinder Inline Engines OM 651 OM 642 EU5 Model 164 See Introduction of the New GL Class Model Series 164 M 272 EU5 Model 212 See Introduction of the New E Class Mo...

Page 9: ...ercedes Benz family of people moving vehicles The new radiator grille in the face and the restyled bumper gives the Viano the typical Mercedes Benz passenger van look The three dimensional bi xenon and reflector type headlamps in tube design with integrated daytime running lights represent the state of the art in road illu mination technology The wear free LED daytime running lights are strikingly...

Page 10: ...unc tional tail end Like all detachable parts on the vehicle the bumpers are painted in granite gray for a look of classy moder nity The rear end design of the Viano is marked by it short rear lamps The rear window emphasizes the hori zontal and appears wider than it really is due to the black trim on the D pillars This supports the stylistic reference to large volume passenger cars and gives the ...

Page 11: ...nied by modi fications to the fenders which are made of steel The new fenders have been restyled near the headlamp and at the transition to the bumper The new steel fenders enhance the vans overall aura of value and quality The redesigned outside mirrors were given larger reflective surface in compliance with new regulations Side view of the Vito This printout will not be recorded by the update se...

Page 12: ...missible gross vehicle weight of the new Vito Viano Weights Version Vito Viano Unit Compact Long Extra long Permissible gross vehicle weight kg 3050 2940 Old figures 3050 2940 3050 2940 Payload kg 1260 1150 1235 1125 1210 1100 Permissible gross vehicle weight kg 2800 2770 2800 2770 2800 2770 Payload kg 1010 980 985 955 960 930 Permissible gross vehicle weight kg 3200 3200 3200 3200 Payload kg 1355...

Page 13: ...y available in anthracite The instrument panel was adapted to the new color concept In the new Vito Viano it comes in solid anthracite Vito In line with the new color concept a new fabric known as Kubo Black has been developed Viano The color of the appointments in the Viano for the center fields in the side wall and for the seats are orion gray stone and anthracite The Viano TREND offers a 3rd tr...

Page 14: ...lever is located in an ergonomic position in the center console in the cockpit The gearshift lever in manual transmission vehicles has a knob badge showing the shift pattern while automatic transmission shift lever badges are adorned with the Mercedes Benz star Depending on the equipment variant the badge on manual shift levers may be provided with a chrome surround This chrome styling around the ...

Page 15: ...ose left electric load compartment sliding door 3 Left seat heater 3 stage 4 Rear window wiper intermittent wipe 5 Wash with washer fluid 6 Rear window heater on off 7 PARKTRONIC on off 8 ECO start button 9 Hazard warning system on off 10 ASR on off 11 Central locking overall vehicle 12 Central locking rear compartment 13 Rear interior illumination on 14 Rear interior illumination off 15 Right sea...

Page 16: ...LIMA A third trim color is used in the Viano TREND The fabric called Merlin now also comes in anthracite in addition to orion gray and stone The side bolsters of the seats are covered by imitation leather in anthra cite As with for orion gray and stone the sales desig nation for this combination of fabric and imitation leather is LEON For the Viano FUN and MARCO POLO designers have developed new f...

Page 17: ...ear air conditioning Up to now the controls for the rear air conditioning were located in the rear compartment headliner at the front left In the new Vito Viano the rear air condi tioning control panel is now accessible for the driver as well It has been integrated into the overhead control panel An amber colored display shows all the settings including the set temperature Rear vents The rear vent...

Page 18: ...hile the button is pressed the four letters AUTO in the display will flash Briefly pressing one of the blower buttons will deactivate the Auto function Heating function The blower speed can be adjusted to five different settings using the two blower buttons The outlet air temperature is not regulated The temperature in the rear is raised or lowered by control ling the temperature flap Two buttons ...

Page 19: ...paid special attention to the oper ating forces required By reengineering the release kinematics it was possible to reduce the force needed to operate the sliding door from the inside by approximately 20 N Ambiance illumination Four LEDs in the rear and two in the footwell produce the ambiance illumination in the footwell These LEDs are dimmed at night but shine at full capacity when the door is o...

Page 20: ...n to the standard lamp This allows for two people to read in the roof bed at the same time Floor covering in the passenger compartment A high quality TPO floor covering with HPL surface in light wood decor is offered as optional special equip ment This flooring is already very popular among customers of the MARCO POLO Limited Edition model The floor s design is reminiscent of ship planks and gives...

Page 21: ...ion First and foremost there is the direct link from the cable shift to the transmission via the transverse shift rod which permits precise shifting This is also the first Mercedes Benz inline manual transmission in which the gearshift lever is decoupled from the gear set This manifests itself in a defined gear end stop which in combination with the opti mized dampening of the selector and shift c...

Page 22: ...ar ratio 5 076 2nd gear ratio 2 610 3rd gear ratio 1 518 4th gear ratio 1 000 5th gear ratio 0 791 6th gear ratio 0 675 Reverse gear ratio 4 722 Axle ratio 70 kW 3 727 100 kW 3 455 120 kW 3 455 Gear ratio spread 7 52 Lubrication supply MB317 Shift system Cable Weight approx without oil kg Approx 50 2 Oil charge permanent charge l Approx 2 1 This printout will not be recorded by the update service ...

Page 23: ...ride comfort and vehicle dynamics Reconfiguration of the torsion bar connection to the suspension strut shift rail system Reduction of steering wheel jolting and the tendency to wobble New development Suspension turret web based on model series 204 Reduction of secondary spring rate and hence improvement of ride comfort New development Rear axle semi trailing arm bear ings with separation of funct...

Page 24: ...wer steering fluid circuit to drop and thus reduces the pump s power consumption Advantages Improved fuel economy Reduced CO2 emissions Better steering feel at higher speeds 17 light alloy rim The new 17 light alloy rim enhances the perceived value of the Viano s AMBIENTE line The eye catching dovetail design is characterized by a sporty yet elegant look combined with a powerful robust charisma Th...

Page 25: ...hics based on model series 204 216 221 High resolution display with 800 x 480 pixels in the COMAND and COMAND APS Diversity tuner in Audio 50 CD and higher Improved voice control system VCS LINGUATRONIC Audio 50 APS with DVD audio changer 4 GB Music Register in the COMAND APS for storing up to 1000 audio files including compact disc database function SC card reader in the COMAND Integration of pre...

Page 26: ... AUX IN jack in glove compartment Audio 20 CD Basic equipment 5 color display screen Radio with twin tuner CD player audio Bluetooth capability MP3 capability Special equipment CD changer audio Comfort telephony Sound system AUX IN jack in glove compartment Sound 5 operating and display unit Audio 20 operating display and controller unit This printout will not be recorded by the update service Sta...

Page 27: ...rt telephony Sound system AUX IN jack in glove compartment COMAND APS Basic equipment 6 5 color display screen 3 band radio tuner DVD player audio video Hard disk map navigation LINGUATRONIC Music Register Text to speech Slot for SD memory cards Bluetooth capability MP3 capability Special equipment DVD changer audio video Comfort telephony Sound system AUX IN jack in glove compartment Audio 50 ope...

Page 28: ...with the vehicle s audio system via a universal interface In both variants the mobile phone can be operated from the multifunction steering wheel or by using the buttons on the audio unit Basic telephony via Bluetooth interface During Bluetooth operation the mobile phone is not connected to the external vehicle antenna and is not recharged Telephone book entries can be transferred to the audio uni...

Page 29: ...avigating in the language set in the audio unit Selection of telephone book entries without the need to voice train the system Selection of radio channels without the need to voice train the system Voice control of activated radio possible at any time Language changes to match selected user Use of synonyms REAR SEAT ENTERTAINMENT RSE Code EM9 REAR SEAT ENTERTAINMENT RSE screen and DVD has been rep...

Page 30: ...System DIN Deutsches Institut für Normung German Standards Institute DSB Digital Service Booklet EU5 Euro standard exhaust emission regulation LED Light emitting diode RSE REAR SEAT ENTERTAINMENT SA Special equipment SBS Voice control system VCS WIS Workshop Information System This printout will not be recorded by the update service Status 07 2010 ...

Page 31: ...transmission 13 Gross weight 11 H Heating 17 I Innovations 6 L Light alloy rim 23 LINGUATRONIC 28 M Multifunction buttons 13 Multifunction steering wheel 13 N Navigation 27 O Overhead control panel 16 P Payload 11 Permissible gross vehicle weight 11 R Rear air conditioning 16 REAR SEAT ENTERTAINMENT 28 Rear view 9 S Seat rails 16 Side view 10 Sliding door 18 Suspension tuning 22 T Telephony Via Bl...

Page 32: ...Daimler AG GSP OI HPC R 822 D 70546 Stuttgart Order No 6517 1254 02 Printed in Germany 07 10 This printout will not be recorded by the update service Status 07 2010 ...