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K  Front and Rear
Shafts and Bearings

(Figure 3, 4, 5 & 6)

1.

Remove right and left side panels.  (Section A)

2.

To remove front shaft and front shaft bearings:

Remove bearing retainers on both sides of toaster.
Loosen conveyor belt tension adjusting brackets
on both sides of toaster.  Bearings (with Shaft) will
now slide out.  Note proper orientation of spacers.

3.

To remove rear shaft and rear shaft bearings:

Remove drive chain (Section H) and conveyor
shaft sprocket (Section I).  Remove rear bearing
retainer brackets from both sides of toaster.
Bearings (with shaft) will now slide out.  Note
proper orientation of spacers.

4.

Replace bearings, spacers and shaft.  Replace
conveyor belt tension adjusting brackets on front
and rear shafts.

5.

Replace conveyor shaft sprocket and drive chain
on rear shaft.

6.

Adjust tension of conveyor belt on front shaft to
remove excess slack.

L  Upper Heater Element As-
sembly

(Figure 3, 4, 8, 9 & 10)

1.

Remove right and left side panels.  Remove top
cover and chimney.  (Section A)

2.

Remove the 6 sheet metal screws, (3 on each
side) securing the assembly to toaster sides.

3.

Disconnect the 2 wires at heating element terminal
ends.

4.

Carefully lift out assembly.

5.

Reverse this procedure to install new assembly.
(Refer to wiring diagram)

M  Individual Heating
Element

(Figure 3, 4, 8, 9 & 10)

1.

Remove heating element assembly.
(Section M)

2.

Remove the two hex head screws
securing element to end plate.  Note
proper orientation of spacers, nuts and
retainer bars.

3.

Bend the holding tabs to achieve
clearance of element. 

 

CAUTION:

Check for proper voltage & wattage
stamped on each element before
installation.

4.

Reverse this procedure to install new
element.

N  Power Cord

(Figure 2 & 3)

1.

Remove right side panel.  (Section A)

2.

Disconnect green ground wire and the 2
wires at the large wire connectors.

3.

Tilt toaster on back panel.  Squeeze
strain relief bushing and pull out from
toaster.

4.

Reverse this procedure to install new
power cord.  (Refer to wiring diagram)

5

Summary of Contents for BT-1

Page 1: ...ocedures should be carried out by a qualified Merco Savory Certified Service Repre sentative The savory BT 1 compact bagel toaster brings the advantages of conveyor style toasting to your lower volume needs The BT 1 is designed to toast the product on the top side only The heater control knob and the conveyor speed knob enable the operator to adjust to the desired toasting requirements The BT 1 ca...

Page 2: ...k of the unit Remove this screw and slide out the panel When replacing either panel be sure that the panel is properly positioned in the securing track 2 The top cover is also held in place with one sheet metal screw Remove this screw and slide the top cover towards the back of the toaster When replacing the top cover be sure that it is properly positioned in the securing tracks 3 The bottom cover...

Page 3: ...nal ends Refer to the wiring diagram E Fan Fan Housing Fan Motor Figure 2 1 Remove the bottom cover 2 Rotate Fan Blades which will expose 2 nuts securing the fan housing to the motor Remove these two nuts to remove the housing 3 To remove the fan motor but do NOT remove the 2 motor mounting bracket nuts slide the motor until clearance is achieved 4 Cut the wire harness ties to gain access to the w...

Page 4: ...on I Conveyor Shaft Sprocket Figure 3 5 6 1 Remove right side panel Section A 2 Remove drive chain Section H 3 Loosen set screw on hub of sprocket and slide sprocket off shaft 4 When installing new sprocket make sure set screw rests in hole of shaft 5 Replace drive chain Section H J Conveyor Belt Figure 3 4 7 1 Remove right and left side panels Section A 2 Loosen but do NOT remove the bearing reta...

Page 5: ... Element As sembly Figure 3 4 8 9 10 1 Remove right and left side panels Remove top cover and chimney Section A 2 Remove the 6 sheet metal screws 3 on each side securing the assembly to toaster sides 3 Disconnect the 2 wires at heating element terminal ends 4 Carefully lift out assembly 5 Reverse this procedure to install new assembly Refer to wiring diagram M Individual Heating Element Figure 3 4...

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Page 8: ...8 1111 N Hadley Rd Fort Wayne In 46804 Tel 800 701 2992 Fax 260 436 0735 www mercosavory com ...

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