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NOTE:

  The wiring harness must be disconnected from

heating elements to remove insulation on right side.

Hold terminals with pliers to prevent bending.  

(Figure

#4)

3. Remove rear heating element.  (Refer to Section D)

4. Remove wire guard.  (Refer to Section O)

5. Remove two baskets from conveyor chain, then

rotate the chain so that this opening is at the

bottom directly under the thermostat bulb.

6. Pull off thermostat knob.

7. Remove the two retaining screws from front panel.

8. Remove wires from thermostat.

9. Push as much capillary tube as possible through

the plastic grommet located on the upper portion

above the shelf and pull thermostat bulb out of the

hole.

10. Feed capillary tube and bulb through plastic

grommet into the lower portion below shelf and

remove from toaster.

11. To install new thermostat, feed bulb and tube

through bottom of plastic grommet.

CAUTION:

  Avoid sharp bends or kinks in the capillary

tube as this will create restrictions preventing proper

thermostat operation.

12. Insert bulb into hole and through center guide.

The bulb can be seen through the openings for the

wire guard and read heater element.

13. Push bulb through hole in left side inner panel.  It

can be manually guided by reaching through rear

delivery opening and up through opening in

conveyor where baskets have been removed.  Bulb

should be extended about 1-1/2” from left inner

panel.

14. Attach wires to thermostat.  (Refer to wiring

diagram)

IMPORTANT

Disconnect power before attempting service or

disassembling components.

Servicing:  All electrical and drive components are

accessible for servicing by removal of the right side

panel.  Remove the two screws from underside of

panel and pull handle to release.

A  On/Off Switch Replacement:

1. Remove right side panel.

2. Remove two retaining screws from front panel.

3. Disconnect wiring harness from switch terminals.

4. Connect wiring harness to new switch and install

switch in panel.  Refer to wiring diagram.

B  Bun/Toast Switch Replace-

ment:

1. Remove right side panel.

2. Disconnect wiring harness from switch terminals.

3. Depress two spring clips on top of switch and tilt

switch forward.

4. Insert the new switch into the panel opening,

snapping snugly into place.

5. Reconnect the wiring harness to the terminals.

Refer to wiring diagram.

C  Thermostat Replacement:

       

 (Refer to Figure #3)

1. Remove left and right side panels.

2. Remove insulation

2

Summary of Contents for C-40

Page 1: ...ing the toasting of not only bread but English Muffins bagels as well as buns with one pass through the conveyor Standard features for both machines include variable heat and bun toast switch for toasting on one or both sides Each is available in 208V or 240V single phase Check data plate NOTICE All repair operations described in this Manual should only be carried out by a Savory Certified Service...

Page 2: ...r the wire guard and read heater element 13 Push bulb through hole in left side inner panel It can be manually guided by reaching through rear delivery opening and up through opening in conveyor where baskets have been removed Bulb should be extended about 1 1 2 from left inner panel 14 Attach wires to thermostat Refer to wiring diagram IMPORTANT Disconnect power before attempting service or disas...

Page 3: ...eft side panel insulation and wire guard Refer to Section O Use a suitable flat tool such as a yardstick or 24 ruler and insert through wire guard opening Gently pry heating element at curvature so it can clear opening and slide out Figure 6 Figure 6 15 Install new thermostat with two screws and replace knob 16 Position the balance of tube so it runs from bottom of thermostat along inside of front...

Page 4: ...en adjust chain by sliding motor to the right Figure 8 Tighten bolts 6 Slide new heater unit into place and fasten with two screws 7 Replace insulation 8 Reconnect wiring harness Refer to Wiring Diagram Hold heater terminals with pliers Be sure all connections are tight and jumper has been installed between upper heater unit connections E Individual Heater Element Replacement Each heater unit is e...

Page 5: ...lacement Coupling Bearing Right Side 1 See Section D follow steps 1 2 and 3 2 Remove the two lock nuts holding bearing retainer and remove retainer 3 Remove old bearing 9 Check sprocket alignment Figure 9 and adjust if necessary by moving clutch sprocket on motor shaft See Section G Number 5 10 Reconnect wires Refer to Wiring Diagram and replace side panel G Drive Chain Replacement Refer to Figure...

Page 6: ...nd side panel Coupling Bearing Left side 1 Remove left side panel and insulation 2 Remove the two lock nuts holding bearing retainer and remove retainer 3 Remove old bearing 4 Install new bearing and seat in opening 5 Replace retainer and lock nuts TensionAssembly Bearing Right or Left 1 Remove either side panel 2 Remove one end of tension spring from tension bracket 3 Remove the two lock nuts hol...

Page 7: ...ft and remove carrier chain from sprocket Move chain to one side repeat for opposite end of shaft 6 Slide shaft to one side and lift opposite end out of bearing hole Lift assembly out and under to clear carrier chains 7 Reverse above procedure to install new assembly NOTE Free wheeling left sprocket is mounted with hub side inward 8 Inspect bearing for wear or binding Replace with new if necessary...

Page 8: ... to Section J 8 Remove the three screws from the left inside panel that attach to the front reflector Circled in Figure 19 9 Standing at right side of machine gently push on left inner wall to expand toasting chamber Figure 20 This will allow enough clearance for coupling assembly to be lifted from toaster 10 To install new assembly spread inner walls as in step 9 for clearance 11 Check bearing fo...

Page 9: ...end plate nuts insulation and side panel P P C Board Assembly Replacement Refer to Figure 22 NOTICE PROCEEDWITHTHEBELOW LISTEDSTEPS ONLY IFYOURUNIT CONTAINSTHEP C BOARDASSEMBLY 1 Remove right side panel 2 Loosen set screw and remove speed control knob 3 Remove nut securing potentiometer 4 Disconnect wires from P C Board and remove screws nuts and washer holding guard to toaster frame 5 Remove boar...

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Page 12: ...1111 North Hadley Road Fort Wayne IN 46804 Technical Service Hotline 800 678 9511 Telephone 260 459 8200 www mercosavory com ...

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