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REMOVAL, INSTALLATION AND ADJUSTMENTS

CAUTION:
UNPLUG UNIT AND ALLOW TO COOL BEFORE ATTEMPTING ANY SERVICE PROCEDURES IN THIS MANUAL

A. CASE COVER / CONTROL PANEL

1. Carefully place toaster upside down on a non-abrasive surface
2  Remove crumb tray.
3. Pry our rubber foot plugs adn use 1/3” nut driver to remove legs.
4. Push panel sides outward to gain clearance and slide out floor panel.
5. Push panel sides outward and lift out toaster chassis.
6. Unscrew both toast level handles and remove.
7. Remove one screw securing control panel to upper chassis.
8. Remove 2 screws securing control panel to lower chassis.
9. Gently pull control panel forward to gain access tothe inner workings.

B. RELEASE BUTTON

1. Remove case cover adn control panel. (Section A)
2. Remove bezel nut and star washer from release
button.
3. Push release button through panel and remove
push terminals #3 and #4 from p.c. board.
4. When re-attaching new push terminals to p.c.
board, polarity is not a factor. Refer to wiring diagram.
5. 

IMPORTANT: 

When installing new release button,

make sure both wires are positioned behind p.c.
board.

Figure 1

                                                    Figure 2

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Summary of Contents for POP-2/4

Page 1: ...f centering toast guides assure each slice regardless of thick ness will be perfectly toasted time and time again All controls are located on the front toaster panel The POP 2 4 is engineered for efficient de pendable service throughout the years Like any piece of fine equipment with moving parts and broad temperature ranges physical wear can take its toll When this happens the infor mation found ...

Page 2: ...for lighter toast Some experimentation may be required to obtain specific results for individual products Dryness of bread voltage differences and sugar content all will have an effect on toast color Whole grain rye and other breads with lower sugar content will require a higher setting to produce medium toast 1 Place bread product into the slots NOTE One or two slices of the same thickness may be...

Page 3: ...thout plug The circuit on which the receptacle is installed must be of adequate wiring size and sufficient capacity to meet the requirements indicated on the unit data plate and in conformance with the National Electrical Code and local electrical installation codes Failure to meet these requirenments will void the warranty MECHANICAL DIMENSIONS WARRANTY The POP 2 4 toaster is guaranteed to be fre...

Page 4: ... the toast arm in a down position The control board also supplies power to the heating elements Adjusting the Light Dark knob will change the amount of time that the elements are energized and the toast arm is held in the down position At the end of the cooking cycle the electro magnet and the heating elements and de energized along with the toast arm being returned to the up position Depressing t...

Page 5: ...th toast level handles and remove 7 Remove one screw securing control panel to upper chassis 8 Remove 2 screws securing control panel to lower chassis 9 Gently pull control panel forward to gain access tothe inner workings B RELEASE BUTTON 1 Remove case cover adn control panel Section A 2 Remove bezel nut and star washer from release button 3 Push release button through panel and remove push termi...

Page 6: ...se cover Section A Figure 3 2 Remove wire connections from power switch 3 Remove the groundingnut from the floor of the toaster 4 Open cable holding clamps with pliers 5 Remove the strain relief clamp securing the power cord 6 Pull the power cord out through the busing on the back panel F POWER CORD 1 Remove case cover Section A 2 Unhook the spring from both ends 3 Insert the new spring hooking th...

Page 7: ...tabs 9 Remove 2 screws securing end panel to lower chassis Figure 7 10 Note If thermal barriers are present on unit remove the 4 screws securing barrier to end panel Do not remove barriers Figure 5 11 Straighten 3 twist tabs on end panel and the 1 tab on center front panel Pull off end panel 12 Disconnect wiring connections to center heater card assembly 13 Slide out center card assembly 14 When r...

Page 8: ...Figure 5 Figure 6 8 ...

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