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mcr DOR smoke control dampers 

 

„MERCOR” S.A. 

– The company reserves the right to modify and change the document.. Version: mcr DOR 22.05.04.1 

14/16 

 

CAUTION 
For proper work of the device with the limit switches, it is recommended that the rated voltage 
housed tolerance of 24V±2% or 230V±2%. Power supply devices other than listed above may 
cause malfunction and will not be covered by the warranty conditions. 
 

In the case of damper working in particularly difficult conditions once every 3 months, a review should be 
carried out including cleaning the electromagnetic surface and checking the confidence in hold. 
 

7. TRANSPORT & STORAGE CONDITIONS 

Fire  dampers  are  packaged  in  cardboard  boxes  or  placed  on  pallets.  Dampers  are  protected  against 
damage  by  film  or  another  covering  material.  Damper  transport  may  take  place  using  any  means  of 
transport,  provided they are protected against weather factors. Dampers placed on means of transport 
should be secured against shifting of position during transport. Before installing dampers, control each of 
them visually. Do not move the damper by holding by the connection cable or put a device on a release 
and control mechanism. Do not hit or drop the damper. When moving and installing, support the damper 
on the sides or edges of the body. 
Dampers should be stored in closed rooms that provide protection against external weather conditions. In 
the case dampers are stored on the ground, place them on protection pads in order to protect them against 
damage. Storage should take place in rooms where: 

•  there is no access to dust, gases, caustic vapors and other aggressive chemical vapors that can 

destroy insulating elements and structural elements; 

•  the dampers are not affected by direct sunlight and UV radiation; 
•  maximum relative humidity does not exceed 80% at the temperature of + 20 ºC; 
•  the ambient temperature is between - 20 ºC and + 40 ºC; 
•  there are no vibrations. 
 

8. MAINTENANCE AND SERVICING 

The equipment from Mercor SA requires periodic technical inspection and maintenance at least every 12 
months  throughout  its  operating  life,  i.e.  during  the  warranty  and  post-warranty  period.  Inspection  and 
maintenance may only be carried out by the manufacturer or contractors authorised by MERCOR SA to 
service its products. 
Regular service inspections of fire protection equipment is mandatory in Poland according to § 3 Section 
3  of the  Polish  Regulation  of the  Ministry  of the  Interior  and  Administration  of  7  June  2010  on  the fire 
protection of buildings, other structures and areas (Polish Journal of Laws, Year 2010, No. 109 Item 719).   
Do these recommended actions in the inspection intervals: 

  Check the electrical connections, especially for all mechanical damage. 

  Inspections  of  the  condition  of  the  supply  voltage  for  the  devices,  which  allowed  the  following 

tolerances: 

 

24V±10% for electric actuators 

 

24V±2% for electromagnetic release mechanism 

 

230V ±10% for electric actuators 

 

230V±2% for electromagnetic release mechanism 

  Check the equipment casing, especially for all mechanical damage. 

  Check for any obstructions to proper performance of the equipment. 

To  facilitate  the  activities  under  service  inspection,  servicing  and  warranty  claim  response,  e.g.  visual 
inspection  or  repairs,  the  equipment  user/operator  shall  provide  physical  access  to  the  equipment  by 
removing  thermal  insulation,  suspended  ceiling,  and  other  installations,  as  required  and  applicable  to 
warrant unobstructed access. 
Inspection ports, e.g. type mcr KRW are recommended for equipment installed in ducts. 
In the case of roof mounted equipment, provide access to the area (via ladders or elevated platforms). 
 
Refer all matters related to technical inspection, maintenance and servicing of this equipment to the Mercor 
SA Service Department, serwis@mercor.com.pl, tel. +48 58 341 42 45 ext. 170, fax: +48 58 341 39 85, 
from 8 AM to 4 PM (Mo-Fri). 

Summary of Contents for mcr DOR

Page 1: ...ul Grzegorza z Sanoka 2 80 408 Gdańsk tel 58 341 42 45 tel fax 58 341 39 85 OPERATION AND MAINTENANCE MANUAL OMM Smoke control dampers mcr DOR Version mcr DOR 22 05 04 1 FIRE VENTLIATION SYSTEMS ...

Page 2: ...SEMBLY INSPECTION 6 6 2 INSTALATION OPENING 6 6 3 EMBEDDING FIXING THE DAMPER 7 6 4 ELECTRICAL CONNECTION 12 7 TRANSPORT STORAGE CONDITIONS 14 8 MAINTENANCE AND SERVICING 14 9 WARRANTY TERMS CONDITIONS 15 Technical Manual designations Option available Option unavailable CAUTION All previous issues of this Technical Manual expire on the date of issue hereof The Technical Manual does not apply to th...

Page 3: ...systems The dampers cannot be operated in systems exposed to dust except for when they are included in a special individually developed programme of service and technical inspections Fire resistance The damper type mcr DOR has the following fire resistance EI180 ved i o S1500 C300 AA multi depending on the application method and place of installation of the fire damper Execution version The damper...

Page 4: ...ed before installation in the fixing structure Doing so may damage the drive mechanism and partition and is not covered by the warranty To close the damper partition there are handles located on the partition Before closing the partition unlock it To do this gently pull the movable blocking element until it is moved to the 90 position then start closing the door by holding the handles It is recomm...

Page 5: ...s 75 Bw B 80 mm 110 Hw H 80 mm 40 40 B H mm H 15 mm B mm H mm B 15 mm A A M 8 mcr DOR damper in closed position B 2 12 B mcr DOR damper in open position 5 DEVICE IDENTIFICATION mcr DOR B x H 1 2 3 All exact trade markings of devices are available in the Technical Catalog Optional fittings Material Trigger control gear Width x height nominal Damper type ...

Page 6: ...batteries sets The mcr DOR dampers can also be installed in partitions with a lower fire resistance class In the case of such installation the fire dampers have the fire resistance equal to the fire resistance of the partition while maintaining the smoke tightness criterion When installing a damper in a given type of wall the thickness of which is less than required locally e g by installing an ad...

Page 7: ...ate mortar ensuring fire resistance of the wall and damper paying special attention so that it does not get to the executive elements of the flap release and control mechanism partition seals limiters To this end before assembly the flap must be strictly protected with foil or other protective material until the end of masonry and finishing works The partition must remain closed until the mortar i...

Page 8: ...the correct operation of the damper again When installing mcr DOR dampers do not expose swelling seals installed in the housing to high temperatures The detachment of the seals prevents the damper from closing After completing the installation clean the damper thoroughly and make sure that the remains of debris did not remain in it that could affect the correct operation of the damper In order to ...

Page 9: ... length of the BxH side 4 Shaft wall 5 Vertical fire ventilation shaft 6 Wall of a shaft compliant with EN1366 8 or EN1366 9 Damper installation in shafts with a thickness of 110 mm 1 2 3 4 5 1 Damper mcr DOR BxH 2 Masking grille MWD option 3 A strip of fire proof board along the entire length of the BxH side 4 Wall of a shaft compliant with EN1366 8 or EN1366 9 5 Vertical fire ventilation shaft D...

Page 10: ... wall Installation of protection elements against mechanical damage to the mcr DOR damper 1 4 3 2 5 1 Damper mcr DOR BxH 2 Multi compartment smoke extract duct e g made of fire proof boards 3 A strip of fire proof board along the entire length of the BxH side 4 Cardboard wall 5 Masking grille MWD opiton Damper installation in light walls plasterboard with a multi compartment horizontal ducts ...

Page 11: ... 4 Installation hangers system 5 M10 x 20 bolt 6 Masking grille MWD opiton Damper installation in a multi compartment horizontal ducts CAUTION Smoke extraction ducts should be made in accordance with the ducts manufacturer s guidelines The ducts must have an adequate fire resistance rating in accordance with the fire resistance rating provided for the entire solution Seal all connections between t...

Page 12: ...s part of the service after starting the release and control mechanism clean the electromagnets contact surfaces should be cleaned Release and control mechanism EM24xxD EM24D I EM24D P EM230D I EM230D P MP230 24 Rated voltage 24V DC 24V DC 230V AC 230V AC 230V AC Power intake 3 5W 1 6W 4VA 5 5VA 2W Connection Terminal block 10x2 5mm2 Terminal block 10x2 5mm2 Terminal block 4x0 5mm2 Output voltage ...

Page 13: ... temperature 25 850 C Housing Plastic Power supply Terminal number 1 2 terminal no 1 terminal no 2 Limit switch WK1 damper closed Terminal number 6 5 type NO Terminal number 4 5 type NC Limit switch WK2 damper opened Terminal number 9 8 type NO Terminal number 7 8 type NC Limit switch WK2 damper opened Terminal number 12 11 type NO Terminal number 10 11 type NC Damper closed Transition Damper open...

Page 14: ...of 20 ºC the ambient temperature is between 20 ºC and 40 ºC there are no vibrations 8 MAINTENANCE AND SERVICING The equipment from Mercor SA requires periodic technical inspection and maintenance at least every 12 months throughout its operating life i e during the warranty and post warranty period Inspection and maintenance may only be carried out by the manufacturer or contractors authorised by ...

Page 15: ...uyer holder of the guarantee 10 The warranty does not cover Any damage or failure of the equipment caused by improper operation tampering failure to conduct periodic technical inspection and or maintenance established in the Operating and Maintenance Manual section SERVICING AND MAINTENANCE Any damage beyond reasonable control of MERCOR SA and specifically caused by force majeure such as torrentia...

Page 16: ...s holder modifies the product design without prior authorisation from MERCOR SA Periodic technical inspection and or maintenance is not carried out per schedule and or is carried out by unauthorised personnel or service providers not authorised to do so by MERCOR SA and or the equipment has not been properly operated Unauthorised personnel attempts any intervention in the product outside of the no...

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