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mcr DOR smoke control dampers 

 

„MERCOR” S.A. 

– The company reserves the right to modify and change the document.. Version: mcr DOR 22.05.04.1 

3/16 

 

 

1.

 

INTRODUCTION 

The purpose of this operation and maintenance manual is to get the user acquainted with the intended 

use, design, the principle of operation, correct installation and operation of the product. 

The  manual  also  includes  additional  information  about  the  operating  conditions,  maintenance  and 

warranty conditions of the product. 

 

Before  starting  the  installation  and  operation  of  the  device,  carefully  read  the  contents  of  this 
Operation Manual. Failure to follow the instructions in the documentation may lead to dangerous 
situations, damage to property or health. The manufacturer is not liable for any damage resulting 
from use that is inconsistent with this documentation. 

 

2.

 

SUBJECT 

This manual concerns the entire group of smoke control dampers type mcr DOR. Compliance with the 

Manual guidelines ensures correct functioning of the device in terms of fire protection of rooms as well as 
safety of the system users. 

 

3.

 

DEVICE INTENDED USE 

Application 

The mcr DOR smoke control dampers for fire ventilation are intended for use in the following types of 

systems: exhaust systems, aeration systems, relief systems, duct systems, and inert gas extinguishing 
systems.

 

 

 
The dampers cannot be operated in systems exposed to dust, except for when they are included in a 

special, individually developed programme of service and technical inspections. 
 

Fire resistance 

The damper type mcr DOR has the following fire resistance: EI180 (v

ed

 i↔o) S1500 C300 AA multi,

 

depending on the application, method and place of installation of the fire damper. 
 

Execution version  

 

The damper type mcr DOR can be made as rectangular dampers. 

 

Dimension the series 

The damper type mcr WIP LD are manufactured in the following size ranges: 
Width: 580 to 1330 mm 
Height: 480 to 1330 mm 
Width: 110 mm 
 

In addition to standard dimensions, it is possible to manufacture dampers with intermediate dimensions. 
The maximum area of the mcr DOR dampers is: 1,8 m2. The minimum area of the dampers is 0.28 m2. 

 

4.

 

DESIGN AND OPERATING PRINCIPLE 

Design

 

mcr DOR smoke door dampers consist of a casing with a rectangular cross-section composed of fire-

proof boards, a moving damper blade in the form of two wings and an automatically activated trigger and 
control  mechanism.  Special  design  casing  with  impregnated  fire-proof  boards  are  used  in  chemically 
aggressive environments. The damper casing total thickness is 110 mm. The damper blade is made of a 
fire-proof panel with the total thickness of 40 mm. At the corners and along the  entire perimeter of the 
casing, there are steel reinforcements with a rivet nut system, enabling the installation of masking grilles 
and frames for connecting steel ventilation ducts. 

Summary of Contents for mcr DOR

Page 1: ...ul Grzegorza z Sanoka 2 80 408 Gdańsk tel 58 341 42 45 tel fax 58 341 39 85 OPERATION AND MAINTENANCE MANUAL OMM Smoke control dampers mcr DOR Version mcr DOR 22 05 04 1 FIRE VENTLIATION SYSTEMS ...

Page 2: ...SEMBLY INSPECTION 6 6 2 INSTALATION OPENING 6 6 3 EMBEDDING FIXING THE DAMPER 7 6 4 ELECTRICAL CONNECTION 12 7 TRANSPORT STORAGE CONDITIONS 14 8 MAINTENANCE AND SERVICING 14 9 WARRANTY TERMS CONDITIONS 15 Technical Manual designations Option available Option unavailable CAUTION All previous issues of this Technical Manual expire on the date of issue hereof The Technical Manual does not apply to th...

Page 3: ...systems The dampers cannot be operated in systems exposed to dust except for when they are included in a special individually developed programme of service and technical inspections Fire resistance The damper type mcr DOR has the following fire resistance EI180 ved i o S1500 C300 AA multi depending on the application method and place of installation of the fire damper Execution version The damper...

Page 4: ...ed before installation in the fixing structure Doing so may damage the drive mechanism and partition and is not covered by the warranty To close the damper partition there are handles located on the partition Before closing the partition unlock it To do this gently pull the movable blocking element until it is moved to the 90 position then start closing the door by holding the handles It is recomm...

Page 5: ...s 75 Bw B 80 mm 110 Hw H 80 mm 40 40 B H mm H 15 mm B mm H mm B 15 mm A A M 8 mcr DOR damper in closed position B 2 12 B mcr DOR damper in open position 5 DEVICE IDENTIFICATION mcr DOR B x H 1 2 3 All exact trade markings of devices are available in the Technical Catalog Optional fittings Material Trigger control gear Width x height nominal Damper type ...

Page 6: ...batteries sets The mcr DOR dampers can also be installed in partitions with a lower fire resistance class In the case of such installation the fire dampers have the fire resistance equal to the fire resistance of the partition while maintaining the smoke tightness criterion When installing a damper in a given type of wall the thickness of which is less than required locally e g by installing an ad...

Page 7: ...ate mortar ensuring fire resistance of the wall and damper paying special attention so that it does not get to the executive elements of the flap release and control mechanism partition seals limiters To this end before assembly the flap must be strictly protected with foil or other protective material until the end of masonry and finishing works The partition must remain closed until the mortar i...

Page 8: ...the correct operation of the damper again When installing mcr DOR dampers do not expose swelling seals installed in the housing to high temperatures The detachment of the seals prevents the damper from closing After completing the installation clean the damper thoroughly and make sure that the remains of debris did not remain in it that could affect the correct operation of the damper In order to ...

Page 9: ... length of the BxH side 4 Shaft wall 5 Vertical fire ventilation shaft 6 Wall of a shaft compliant with EN1366 8 or EN1366 9 Damper installation in shafts with a thickness of 110 mm 1 2 3 4 5 1 Damper mcr DOR BxH 2 Masking grille MWD option 3 A strip of fire proof board along the entire length of the BxH side 4 Wall of a shaft compliant with EN1366 8 or EN1366 9 5 Vertical fire ventilation shaft D...

Page 10: ... wall Installation of protection elements against mechanical damage to the mcr DOR damper 1 4 3 2 5 1 Damper mcr DOR BxH 2 Multi compartment smoke extract duct e g made of fire proof boards 3 A strip of fire proof board along the entire length of the BxH side 4 Cardboard wall 5 Masking grille MWD opiton Damper installation in light walls plasterboard with a multi compartment horizontal ducts ...

Page 11: ... 4 Installation hangers system 5 M10 x 20 bolt 6 Masking grille MWD opiton Damper installation in a multi compartment horizontal ducts CAUTION Smoke extraction ducts should be made in accordance with the ducts manufacturer s guidelines The ducts must have an adequate fire resistance rating in accordance with the fire resistance rating provided for the entire solution Seal all connections between t...

Page 12: ...s part of the service after starting the release and control mechanism clean the electromagnets contact surfaces should be cleaned Release and control mechanism EM24xxD EM24D I EM24D P EM230D I EM230D P MP230 24 Rated voltage 24V DC 24V DC 230V AC 230V AC 230V AC Power intake 3 5W 1 6W 4VA 5 5VA 2W Connection Terminal block 10x2 5mm2 Terminal block 10x2 5mm2 Terminal block 4x0 5mm2 Output voltage ...

Page 13: ... temperature 25 850 C Housing Plastic Power supply Terminal number 1 2 terminal no 1 terminal no 2 Limit switch WK1 damper closed Terminal number 6 5 type NO Terminal number 4 5 type NC Limit switch WK2 damper opened Terminal number 9 8 type NO Terminal number 7 8 type NC Limit switch WK2 damper opened Terminal number 12 11 type NO Terminal number 10 11 type NC Damper closed Transition Damper open...

Page 14: ...of 20 ºC the ambient temperature is between 20 ºC and 40 ºC there are no vibrations 8 MAINTENANCE AND SERVICING The equipment from Mercor SA requires periodic technical inspection and maintenance at least every 12 months throughout its operating life i e during the warranty and post warranty period Inspection and maintenance may only be carried out by the manufacturer or contractors authorised by ...

Page 15: ...uyer holder of the guarantee 10 The warranty does not cover Any damage or failure of the equipment caused by improper operation tampering failure to conduct periodic technical inspection and or maintenance established in the Operating and Maintenance Manual section SERVICING AND MAINTENANCE Any damage beyond reasonable control of MERCOR SA and specifically caused by force majeure such as torrentia...

Page 16: ...s holder modifies the product design without prior authorisation from MERCOR SA Periodic technical inspection and or maintenance is not carried out per schedule and or is carried out by unauthorised personnel or service providers not authorised to do so by MERCOR SA and or the equipment has not been properly operated Unauthorised personnel attempts any intervention in the product outside of the no...

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