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MAINTENANCE

Page 1B-4

90-884822   DECEMBER 2001

Fuel System

WARNING

Avoid serious injury or death from gasoline fire or explosion. Carefully follow all
fuel system service instructions. Always stop the engine and DO NOT smoke or al-
low open flames or sparks in the area while servicing any part of the fuel system.

Before servicing any part of the fuel system, stop engine and disconnect the battery. Drain
the fuel system completely. Use an approved container to collect and store fuel. Wipe up
any spillage immediately. Material used to contain spillage must be disposed of in an ap-
proved receptacle. Any fuel system service must be performed in a well ventilated area. In-
spect any completed service work for sign of fuel leakage.

Fuel Line Inspection

Visually inspect the fuel line for cracks, swelling, leaks, hardness, or other signs of deteriora-
tion or damage. If any of these conditions is found, the fuel line must be replaced.

Water Separating Fuel Filter

NOTE: The warning system will turn on when water in the fuel filter reaches the full level.

1. This filter removes moisture and also debris from the fuel. If the filter becomes filled with

water, the water can be removed. If the filter becomes plugged with debris, the filter must
be replaced with a new filter.

b

a

59226

a -

Fuel/Water Separating Filter

b -

Water Sensor Lead

Remove and replace filter as follows:

a. Turn ignition key switch to OFF position.

b. Disconnect water sensor lead at bottom of filter.

c. Remove filter by turning the filter in the direction of the arrow (clockwise). Tip the filter

to drain fluid in a suitable container.

d. Lubricate the sealing ring on the filter with oil. Thread on the filter and tighten secure-

ly by hand. Reconnect the wire to the filter.

IMPORTANT: With the key switch in the RUN position, the fuel lift pump will fill the
filter with fuel. Visually inspect for fuel leakage from the filter. If leakage is observed,
turn key switch to the OFF position. Remove filter and inspect sealing ring/surface
for damage or debris.

Summary of Contents for 240 Jet Drive

Page 1: ...rk Plug Inspection 1B 5 Battery Inspection 1B 5 Fuse Replacement 1B 6 Flushing Cooling System 1B 7 Corrosion Protection 1B 7 Out of Season Storage 1B 8 Fuel System 1B 8 Protecting Jet Pump Components 1B 9 Battery Storage 1B 9 Specifications FUEL SYSTEM Fuel Recommended Gasoline Recommended Oil Gasoline w Oil Injection Unleaded 87 Octane Minimum TC W3 Premium Plus 2 Cycle Outboard Oil IGNITION SYST...

Page 2: ...MAINTENANCE Page 1B 2 90 884822 DECEMBER 2001 Special Tools 1 Grease Gun 91 37299A1 ...

Page 3: ...y and connections 4 Check tightness of bolts nuts and other fasteners Every 50 Hours of Use or Once a Month 1 Check level and condition of drive housing and stator lubricant 2 Check corrosion control anodes 3 Check tightness of bolts nuts and other fasteners Every 100 Hours of Use or Once a Season 1 Lubricate all lubrication points Lubricate more frequently when used in salt water 2 Replace spark ...

Page 4: ...uel line must be replaced Water Separating Fuel Filter NOTE The warning system will turn on when water in the fuel filter reaches the full level 1 This filter removes moisture and also debris from the fuel If the filter becomes filled with water the water can be removed If the filter becomes plugged with debris the filter must be replaced with a new filter b a 59226 a Fuel Water Separating Filter ...

Page 5: ...s clean away dirt on the spark plug seats Install plugs fin ger tight and tighten 1 4 turn or torque to 20 lb ft 27 Nm Battery Inspection The battery should be inspected at periodic intervals to ensure proper engine starting capa bility IMPORTANT Read the safety and maintenance instructions which accompany your battery 1 Turn off the engine before servicing the battery 2 Add water as necessary to ...

Page 6: ... overload If the cause is not found the fuse may blow again 1 Open the fuse holder and look at the silver colored band inside the fuse If band is bro ken replace the fuse Replace fuse with a new fuse with the same rating 2 The fuses and circuits are identified as follows a Smart Craft Data Bus Circuit SFE 15 AMP Fuse b Accessories SFE 20 AMP Fuse c Ignition Coil Circuit SFE 20 AMP Fuse d Electric ...

Page 7: ...nd attach wa ter hose a b a Flush Adapter Plug Mounted on Hull b Flush Adapter Plug Mounted in Engine Compartment 2 The engine may be run using the Flushing Attachment DO NOT run the engine above idle speeds 3 Turn water on and flush engine block for at least 10 minutes 4 Remove water hose and install flush adaptor plug 5 Flush outer surfaces of pump with water stream Corrosion Protection The jet ...

Page 8: ... being used contains alcohol it is advisable to drain as much of the remaining gasoline as possible from the fuel tank remote fuel line and engine fuel system The most effective method for storage preparation is to add the recommended amount of Fuel System Treatment and Stabilizer and Quickleen products as described on their con tainers to the fuel tank before the last operation of the boat Adding...

Page 9: ...any damaged gaskets before reinstalling plugs 1 Drain and refill drive housing unit and stator assembly with Premium Gear Lubricant as explained in Jet Pump section see Table of Contents 2 Lubricate all lubrication points Battery Storage 1 Remove battery as soon as possible and remove all grease sulfate and dirt from top surface 2 Cover plates with distilled water but not over 3 16 in 5 mm above p...

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