ELECTRICAL - 2B-13
90-852396 MAY 1996
INSTALLATION
1. Slide rubber collars on starter.
2. If the removed starter was equipped with a
spacer replace spacer on upper collar.
11645
a
b
a
a - Rubber Collar
b - Spacer (If Equipped)
3. Install starter to engine with starter clamps. Make
sure that black ground cable is fastened, along
with lower mounting bolts. Torque bolts to 210 lb.
in. (23.5 N·m).
4. Reconnect yellow cable to positive (+) terminal
on starter.
5. Reconnect black ground cable to terminal on
starter.
DISASSEMBLY
1. Remove starter as outlined in “Starter Removal
and Installation”.
2. Remove 2 through bolts from starter.
11646
a
b
a - Through Bolts
b - Commutator End Cap
3. Tap commutator end cap to loosen and remove
from frame. Do not lose brush springs.
4. Brush replacement is recommended if brushes
are pitted, chipped or worn to less than 0.25 in.
(6.4 mm). If necessary, remove brushes as fol-
lows:
a. Remove hex nut and washers from POSI-
TIVE (+) terminal and remove POSITIVE
brushes and terminal as an assembly.
b. Remove 2 bolts securing NEGATIVE (-)
brushes and brush holder to end cap.
11656
a
b
e
c
d
b
e
c
a - Brush Holder
b - POSITIVE Brushes
c - NEGATIVE Brushes
d - POSITIVE Terminal
e - Bolts (Fasten NEGATIVE Brushes and Holder)
5. Remove armature (with drive end cap) from start-
er frame.
6. Remove locknut and remove drive assembly
from armature shaft.
a
a - Hold Armature Shaft with Wrench on Hex Portion of Drive
Assembly
