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Merlin Equipment: PowerGuard Lite manual V2.2   10/15 

Page 5 

 

 

2.

 

Package Contents 

 

19-4015 Merlin PowerGuard Lite 

 12V & 19-4016 Merlin PowerGuard Lite 

 24V: 

 
Merlin PowerGuard Lite Central Processing Unit (CPU) 
Reset Switch with integrated warning LED 
Battery Disconnect Contactor with bracket 
 
19-4017 Merlin PowerGuard Lite 

 OEM Version (CPU Only): 

 
Merlin PowerGuard Lite Central Processing Unit 

 
 
 

3.

 

Operation 

 

The PowerGuard Lite is a flat battery protection device. When the battery voltage reaches a 
preset voltage, the LED within the reset switch will flash to warn that batteries are low. When 
the voltage has been at the preset level for longer than the preset time, the contactor will 
disconnect the battery from the loads. At the same time, the LED within the reset switch will 
stay on continuously. 
 
To reconnect power, press the reset switch. We highly recommend that the engine is started or 
that an alternative charging source is connected immediately. 
 
Note: If the reset switch is pressed after disconnection and a charge source is not connected, the 
timer will start again and disconnect the batteries. 

 
CAUTION: Continual pressing of the rest switch without attaching a charging source will 
eventually cause excessive discharge to the battery.  

 
 
 

4.

 

Inhibit Function 

 

PowerGuard Lite is fitted with an Inhibit Function. When there is +12V/24V on this wire, the 
PowerGuard Lite will not disconnect the batteries regardless of battery condition. We normally 
recommend the Inhibit wire to be connected to the engine ignition switch. 

 
CAUTION: Not fitting the inhibit wire to the ignition or other circuit that becomes live when 
the engine is running could cause damage to the engine alternator, ECU or other components 
if the battery is disconnected while the engine is running.  

 

 

Summary of Contents for PowerGuard Lite

Page 1: ...ual V2 2 10 15 Page 1 PowerGuard Lite Flat Battery Protection System User Installation Guide Version 2 2 Merlin Equipment Ltd Unit 4 Cabot Business Village Poole Dorset BH17 7BA United Kingdom T 44 0...

Page 2: ...Merlin PowerGuard Lite Part Numbers 19 4015 Merlin PowerGuard Lite 12V 19 4016 Merlin PowerGuard Lite 24V 19 4017 Merlin PowerGuard Lite OEM Version CPU Only Are in conformity with the requirements of...

Page 3: ...Guard Lite is designed for installation by qualified and competent electrical engineers Qualified and competent engineers will be familiar with safe working practices local health safety legislation a...

Page 4: ...ry protection device designed to prevent 12 and 24V battery banks running flat Please note that contactors used are specific to voltage so ensure that the part number ordered is correct for either 12...

Page 5: ...ontinuously To reconnect power press the reset switch We highly recommend that the engine is started or that an alternative charging source is connected immediately Note If the reset switch is pressed...

Page 6: ...t environments CAUTION Wet environments will damage the PowerGuard Lite CPU 7 Contactor Wiring The contactor should be wired in the positive battery cable adjacent to the battery To insert we recommen...

Page 7: ...tallation is complete 9 Adjusting Settings The battery disconnect cut out voltage threshold and timer are user installer adjustable To access the controls remove the four screws from the PowerGuard Li...

Page 8: ...ms The pre set potentiometers have a linear response This means that if you set it exactly halfway the threshold voltage will be exactly at XX 5 volts E g 11 5 volts You can set the threshold voltage...

Page 9: ...ge abuse 4 Damage caused by third party equipment or systems fire flood lightning and other atmospheric phenomena This warranty expressly excludes all consequential costs including but not limited to...

Page 10: ...permission to use this manual for publication in other than the English language contact Merlin Equipment Limited MERLIN EQUIPMENT LTD MAKES NO WARRANTY EITHER EXPRESSED OR IMPLIED INCLUDING BUT NOT...

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